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Senior Manufacturing Process Engineer Jobs in Madison, WI

Paper Converting Machine

Senior Quality Engineer

Madison, WI · On-site

$89K - $120K/yr

The Quality Engineer will investigate, analyze, and lead corrective action for a wide variety of manufacturing and process issues related to our internal and external suppliers of parts and ...

Barry Wehmiller Group

Senior Quality Engineer

Madison, WI · On-site

$89K - $120K/yr

The Quality Engineer will investigate, analyze, and lead corrective action for a wide variety of manufacturing and process issues related to our internal and external suppliers of parts and ...

Sub-Zero & Wolf Appliance

Manufacturing Engineer

Madison, WI · On-site

$73K - $94K/yr

The Manufacturing Engineer - Assembly will focus to bring experience and thorough process design to new product development teams for our Process Engineering - Assembly team. We are seeking an ...

Kellton Tech

Manufacturing Engineer

Madison, WI · On-site

$73K - $94K/yr

Manufacturing Engineer Location: Onsite - Madison, WI Pay Rate: 48-54/hr. (W2) Job Summary The ... Own and support manufacturing processes, test systems, tooling, and documentation to ensure ...

Camaco

Manufacturing Engineer

Portage, WI

$77K - $99K/yr

Recommends and implements improvements to production processes, methods and controls. Responsible for Engineering Changes. Coordinates manufacturing launch for new and revised products. Essential ...

Camaco

Manufacturing Engineer

Portage, WI · On-site

$77K - $99K/yr

Recommends and implements improvements to production processes, methods and controls. Responsible for Engineering Changes. Coordinates manufacturing launch for new and revised products. Essential ...

Genus PLC

Manufacturing Engineer

Waunakee, WI · On-site

$69K - $85K/yr

... for a Manufacturing Engineer to join our growing operations team. The salary range for this ... Time studies and process observations * Current-state vs. future-state mapping * Data-based ...

Actalent

Manufacturing Engineer

Sun Prairie, WI

$75K - $85K/yr

Manufacturing Engineer The Manufacturing Engineer will be a hands-on resource supporting daily ... Identify and implement process improvements focused on safety, quality, throughput, and efficiency.

New

Actalent

Manufacturing Technician

Sauk City, WI · On-site

$20 - $25/hr

Support production operations by recording process parameters and making routine equipment ... About Actalent Actalent is a global leader in engineering and sciences services and talent ...

Actalent

Manufacturing Technician

Sauk City, WI · On-site

$20 - $25/hr

Support production operations by recording process parameters and making routine equipment ... About Actalent Actalent is a global leader in engineering and sciences services and talent ...

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All JobsManufacturing Process Engineer JobsSenior Manufacturing Process Engineer JobsSenior Manufacturing Process Engineer Jobs in Madison, WI

Senior Manufacturing Process Engineer information

See Madison, WI salary details

$75.6K

$122K

$171.8K

How much do senior manufacturing process engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for senior manufacturing process engineer in Madison, WI is $122,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Madison, WI? For Senior Manufacturing Process Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Madison, WI look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Madison, WI are:
Senior Manufacturing Process Engineer jobs near you
Infographic showing various Senior Manufacturing Process Engineer job openings in Madison, WI as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $122,040 per year, or $58.7 per hour.

Manufacturing Engineer

TRACHTE BUILDING SYSTEMS

Sun Prairie, WI • On-site

$71K - $91K/yr

Full-time

This job post has expired today. Applications are no longer accepted.

Job description

SUMMARY

The Manufacturing Engineer is responsible for developing the value stream within each work cell and implementing the following LEAN operating characteristics; standard work, 5S; Set-up reduction; continuous improvement; operator training, job rotation and defining operational metrics for the GEMBA.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following: Other duties may be assigned.

  • Create/update work instructions and standard work for assigned cells. Work with operators to document their processes, study the operations and work practices for improvements, and document findings.
  • Quantify process improvements in terms of additional throughput, ergonomics, reduction in non-value added activity, set up reduction time, and quality improvements. Work with the operators to identify work center improvements.
  • Analyze setup procedures for each assigned work area, documenting the current state and defining set up reduction opportunities, measure and implement. Implement a 5S process within each work cell; engaging the operators in this practice
  • Promote a lean culture by leading kaizen events, hosting formalized training, and managing the improvement of the company’s manufacturing process.
  • Create, improve, document, and sustain processes improvements and be an advocate for change.
  • Promote all Safety and 5-S policies and procedures; help run clean and safe work cells.
  • Research and develop proposals for new equipment and machinery. Prepare cost justifications and payback analysis. Contract with outside services firms for machine installation and set-up.
  • Supports the Operations teams to delivers the measurable results as defined.

QUALIFICATIONS

  • Demonstrated ability to communicate with all levels of the organization in a professional and timely manner
  • Ability to read and interpret instructional manuals and SOPs
  • Strong analytical and problem solving skills
  • Proficient understanding of LEAN tools such as value-stream mapping and establishing work standard
  • Must have valid drivers license

EDUCATION and/or EXPERIENCE

  • Bachelor’s of Science degree in Mechanical, Manufacturing or Industrial Engineering
  • 1-5 years' experience in a LEAN manufacturing environment. 

LANGUAGE SKILLS

Ability to read, write, analyze, and communicate in English required. Communicate with other departments and upper management in a timely manner. Ability to respond to common inquiries or complaints from teammates in every level of the organization in a professional manner. Ability to effectively collect and present information to all teammates whether production or management.

WORK ENVIRONMENT

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While this position will consist of some office work, it is in a manufacturing facility. The employee is regularly required to be on the production floor and comply with the dress code and PPE requirement such as safety glasses with side shields and steel toed shoes. Temperatures and noise levels vary. Must be able to have flexibility to interact with all 3 shifts.

PHYSICAL DEMANDS

While performing the duties of this job, the employee is regularly required to walk, stand, sit, speak and hear. The employee frequently is required to reach with arms, hands, and use hands to finger, handle, or feel. The employee must frequently lift and/or move up to 20 pounds, occasionally lift and/or move greater than 20 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, and depth perception.

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