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Senior Manufacturing Process Engineer Jobs in Madison, WI

Placon Corporation

Process Engineer

Madison, WI · On-site

$70K - $85K/yr

Process Engineer We're looking for a dependable Process Engineer who will be located in our Madison ... A supportive manufacturing environment with modern equipment and advanced technology * Competitive ...

Kosmos

Process Engineer

Mcfarland, WI

$110K - $140K/yr

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

Bridgestone Americas, Inc

Process Engineer

Madison, WI · On-site

$76K - $118K/yr

Bridgestone and its subsidiaries develop, manufacture and market a wide range of Bridgestone ... The Process Engineering position focuses on designing, developing, and implementing new or revised ...

Leonardo DRS

Senior Manufacturing Technician

Madison, WI

$23.86 - $34.12/hr

Job Summary Provides advanced technical support to engineers and scientists on complex components, devices, materials, products, processes, and equipment. Works from detailed wiring and assembly ...

Leonardo DRS

Senior Manufacturing Technician

Madison, WI · On-site

$23.86 - $34.12/hr

Job Summary Provides advanced technical support to engineers and scientists on complex components, devices, materials, products, processes, and equipment. Works from detailed wiring and assembly ...

United Alloy, Inc.

Manufacturing Engineer II

Janesville, WI · On-site

$65K - $83K/yr

SUMMARY Are you passionate about transforming manufacturing processes and driving operational excellence? As a Manufacturing Engineer II , you'll play a pivotal role in optimizing fabrication ...

Barry Wehmiller Group

Senior Quality Engineer

Madison, WI

$89K - $120K/yr

The Quality Engineer will investigate, analyze, and lead corrective action for a wide variety of manufacturing and process issues related to our internal and external suppliers of parts and ...

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Senior Manufacturing Process Engineer information

See Madison, WI salary details

$75.6K

$122K

$171.8K

How much do senior manufacturing process engineer jobs pay per year?

As of Jul 17, 2026, the average yearly pay for senior manufacturing process engineer in Madison, WI is $122,040.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,800.00 and $135,500.00 per year, depending on experience, location, and employer.

What are the main challenges a Senior Manufacturing Process Engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a Senior Manufacturing Process Engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a Senior Manufacturing Process Engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Madison, WI? For Senior Manufacturing Process Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Madison, WI look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Madison, WI are:
Senior Manufacturing Process Engineer jobs near you
Process Engineer

Process Engineer

Placon Corporation

Madison, WI • On-site

$70K - $85K/yr

Full-time

Posted 15 days ago

Placon rating

5.8

Company rating: 5.8 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

70th of 81 rated plastic manufacturers

Job description

Process Engineer
We're looking for a dependable Process Engineer who will be located in our Madison, WI facility that thrives in a fast-paced GMP manufacturing environment and takes pride in developing reliable processes, supporting new product development, and driving continuous improvement. If you have strong analytical skills, mechanical understanding, and a passion for improving manufacturing performance, this is a great opportunity to make an impact.
Compensation
  • Commensurate with experience, the range is $70,000 - 85,000 annually.

Work Schedule
  • Onsite: 8 AM - 5 PM | Monday - Friday

Why Placon - You'll Love It Here
  • A hands-on technical role where your engineering expertise truly matters
  • Opportunities to grow your skills in new product development, process control, and capital equipment projects
  • A supportive manufacturing environment with modern equipment and advanced technology
  • Competitive pay, great benefits, and a stable onsite Monday-Friday schedule
  • A culture focused on safety, quality, and continuous improvement

What You'll Do
  • Devise and execute plans to qualify new products and materials
  • Support capital equipment projects by becoming an onsite expert in process and equipment
  • Improve production efficiency by analyzing process control trends and troubleshooting issues
  • Use Lean, Six Sigma, and other tools to identify and implement continuous improvement opportunities
  • Collect and analyze data; present recommendations through formal reports and presentations
  • Coordinate with planning and design teams to ensure product and tooling deadlines are met
  • Construct and maintain technical documents, specifications, and data sheets
  • Establish and review product standards for material, labor, and equipment
  • Maintain understanding of ISO quality systems as they relate to process development
  • Write proposals for capital expenditures and obtain approval

What You Bring
  • Bachelor of Science in Chemical, Materials, Mechanical, or related engineering field
  • Excellent written and verbal communication skills
  • Strong cross-functional teamwork and project management abilities
  • Technical competency in polymer materials, processing, and testing
  • Understanding statistical analysis and process capability
  • Strong problem-solving and troubleshooting skills
  • Experience in a manufacturing environment with knowledge of machine components and equipment
  • Ability to learn and utilize ERP and QMS systems
  • Knowledge of Lean, Six Sigma, and modern manufacturing methods
  • Ability to lift 10-50 lbs., stand for long periods, and travel as needed
  • Self-starter mindset with strong organization, time management, and attention to detail

Does this sound like you?
If you feel that this job is what you're looking for, applying is a piece of cake - just follow the instructions on this page. Good luck!
This job description reflects the current assignment of essential accountabilities and is not meant to be all-inclusive. Duties and responsibilities may be assigned or reassigned to this job at any time and may be modified to reasonably accommodate an individual with a disability or for other reasons.
Placon employment offers are contingent upon the successful completion of a pre-employment drug test, basic physical, background check, educational verification, and reference checks (as applicable).
Placon requires that employees have and maintain authorization to work in the country in which the role is based. In general, Placon does not sponsor candidates for non-immigrant visas or permanent residency unless based on business need.
Placon is committed to equal opportunity for all applicants without regard to race, color, religion, sex, sexual orientation, gender, gender identity, or expression, marital status, age, national origin, disability, veteran status, genetic information, or other protected characteristics.
This role requires the ability to work through differing perspectives and resolve conflict in a respectful and professional manner consistent with The Placon Way.

What Placon employees say

Pay

Hours and flexibility

Workplace

Get the full story on Breakroom

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About Placon

Sourced by ZipRecruiter

Industry

Plastics packaging film and sheet (including laminated) manufacturing

Company size

201 - 500 Employees

Headquarters location

Fitchburg, WI, US

Year founded

1966

Social media

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