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Senior Instrumentation And Controls Engineer Jobs

Barry-Wehmiller Companies

Sr. I&C Engineer

Boston, MA · On-site

When you join Design Group as a Sr. Instrumentation & Controls Engineer, you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of ...

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$79K

$116.8K

$165K

How much do senior instrumentation and controls engineer jobs pay per year?

As of May 31, 2026, the average yearly pay for senior instrumentation and controls engineer in the United States is $116,839.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,000.00 and $137,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Instrumentation and Controls Engineer, and why are they important?

To thrive as a Senior Instrumentation and Controls Engineer, you need a solid background in electrical or control systems engineering, experience with instrumentation design, and typically a bachelor's degree in engineering or a related field. Proficiency in PLC/DCS programming, SCADA systems, and industry-specific standards (such as ISA or IEC), as well as relevant certifications like PE or ISA CAP, is highly valued. Strong problem-solving, project management, and communication skills help you lead teams and coordinate with multidisciplinary stakeholders. These competencies are crucial for ensuring safe, efficient, and reliable automation solutions in complex industrial environments.

What are some common challenges faced by Senior Instrumentation and Controls Engineers in large-scale industrial projects?

Senior Instrumentation and Controls Engineers often encounter challenges such as integrating new technologies with legacy systems, managing tight project deadlines, and ensuring compliance with safety and regulatory standards. Collaboration across multidisciplinary teams—like process, electrical, and mechanical engineering—is crucial for successful system design and implementation. Balancing technical leadership with hands-on troubleshooting and mentoring junior engineers is also a key aspect of the role, especially when overseeing commissioning and startup phases.

What does a Senior Instrumentation and Controls Engineer do?

A Senior Instrumentation and Controls Engineer is responsible for designing, developing, and managing systems that monitor and control engineering processes. They work with instruments and control systems to ensure the safe, efficient, and reliable operation of manufacturing or industrial facilities. Their work often involves selecting appropriate instrumentation, programming control systems, troubleshooting issues, and leading project teams. In addition, they may be involved in ensuring compliance with safety and industry regulations.

What is the difference between Senior Instrumentation And Controls Engineer vs Instrumentation And Controls Technician?

AspectSenior Instrumentation And Controls EngineerInstrumentation And Controls Technician
CredentialsBachelor's degree in engineering, professional engineering license often preferredTechnical diploma or associate degree in instrumentation or related field
Work EnvironmentDesign, project management, system integration in industrial or manufacturing settingsInstallation, maintenance, troubleshooting of instrumentation systems on-site
Employer & Industry UsageEngineering firms, manufacturing plants, oil & gas, power generationIndustrial facilities, maintenance companies, plant operations

The Senior Instrumentation And Controls Engineer typically focuses on system design, project oversight, and engineering analysis, requiring higher education and certifications. In contrast, the Instrumentation And Controls Technician handles hands-on installation, maintenance, and troubleshooting tasks. Both roles are essential in industrial settings but differ in responsibilities, qualifications, and work scope.

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Senior Instrumentation And Controls Engineer jobs near you

Instrumentation & Controls Engineer

Hatch

Houston, TX

Full-time

Posted 10 days ago

Job description

Requisition ID: 98272 

Job Category: Consulting; Engineering; Instrumentation & Controls; Project Engineering; Project Management 

Location: Houston, TX, United States 
 

Join a company that is passionately committed to the pursuit of a better world through positive change. With more than 70 years of business and technical expertise in mining, energy, and infrastructure, our 10,000 colleagues in 150 countries tirelessly work toward bettering the industries in which we operate. With practical solutions that are safe, innovative and sustainable, we think globally while acting locally. 

Join our Project Delivery Group (PDG), a dynamic team of professionals passionately committed to world-class project delivery across the globe. With expertise in sustainable studies, asset building and operations, and industry-leading efficiencies, our best-in-class team leverages methodologies, governance and systems that are unparalleled in the engineering space. Are you looking for an opportunity to join a diverse group of professionals who are committed to remaining exceptional? We look forward to hearing from you.

Hatch is seeking a Senior Instrumentation and Controls Engineer to join our electrical team in Houston, TX.  As a Senior Instrumentation and Controls Engineer, you will be part of an integrated engineering team providing engineering services for large and small capital projects. 

Roles & Responsibilities:

  • Preparation and review of all engineering documentation within discipline including, but not limited to, the following documents, lists, calculations and detail drawings; Instrumentation and Controls Design Criteria, Control Philosophy and conceptual design of industrial control systems, Control Narratives, instrument index, I/O lists, instrumentation calculations, data sheets, specifications, selection and sizing, P&ID’s, system architecture drawings, instrument location drawings, installation detail drawings, wiring and interconnection diagrams, ISA loop drawings, motor control schematics. 
  • Overseeing production of scope of work documentation, engineering and construction work packages and performing quality checks and verification of compliance to all relevant standards and internal procedures; Checking and verifying construction drawings, vendor drawings, material requisitions and approval of bid tabulations and field checkout; Construction support, commissioning and start-up assistance.

Qualifications & Experience:

Essential

  • A degree in Electrical Engineering, Mechanical Engineering or Chemical Engineering with a strong interest in industrial process control, automation and computer systems.  At least ten (10) years experience specializing in the design of industrial instrumentation and control systems for heavy industrial projects.
  • Versed in current statutory regulations, industry standards and recommended practices and a practical sense in applying such references; DCS and PLC control system hardware and architecture; SIS systems hardware and architecture; Excellent planning and execution drive to deliver results and meet quality, cost and schedule targets; Plant site instrumentation, control systems, control valves, and communications; Practical instrumentation system reliability, maintenance and repair standards; Understanding of Electrical hazardous area classifications and specification of plant site equipment; Electrical and instrument fittings and interfaces; Demonstrated commitment to safety and quality programs and procedures; Technical strength coupled with interpersonal skills; Strong PC skills and polished, professional written and verbal communication.

Desirable:

  • Experience with engineering tools such as SmartPlant Instrumentation (InTools, Intergraph), Plantspace P&ID (Intelligent P&ID’s, Bentley, Microstation), 3D modeling (Bentley), and Relational Databases (administration & coordination).
  • Experience with digital communications and fieldbus technologies, networking and hardware; DCS (Siemens PCS 7, Delta-V) or PLC (Allen Bradley) hardware and software.

Reports to the Regional Manager, Control, Automation & Electrical

Why join us?

  • Work with great people to make a difference
  • Collaborate on exciting projects to develop innovative solutions
  • Top employer


What we offer you?

  • Flexible work environment
  • Long term career development
  • Think globally, work locally

Don't meet every single requirement? You don't need to. At Hatch, we are building a diverse, inclusive workplace that fosters innovation. If you're interested in this role, we encourage you to apply even if your past experiences don't perfectly align with the skills we've listed.

We're committed to fostering a workforce that reflects the diversity of the communities in which we operate and serve. Hatch is an Equal Opportunity Employer that considers applicants without regard to age, race, color, national origin, citizenship, religion, creed, gender, sexual orientation, marital status, disability, veteran, or any other protected status. If you have any accommodation requirements, please let us know. We'll do our best to meet your needs in accordance with applicable local legislation.

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