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Senior Injection Molding Process Engineer Jobs in Virginia

Position Summary The Process Engineering Manager is responsible for leading the implementation, optimization, and governance of scientific molding principles across all injection molding and ...

Senior Mechanical Engineer

Fredericksburg, VA

$102.80K - $135.70K/yr

... process implementation of new products and to support products already in the field. The role will ... metal, injection molding, tight tolerance components, etc. Experience with closed-loop ...

$102.80K - $135.70K/yr

... process implementation of new products and to support products already in the field. The role will ... metal, injection molding, tight tolerance components, etc. • Experience with closed-loop ...

Senior Mechanical Engineer

Fredericksburg, VA

$102.80K - $135.70K/yr

... process implementation of new products and to support products already in the field. The role will ... metal, injection molding, tight tolerance components, etc. Experience with closed-loop ...

Process Engineer

Wytheville, VA · On-site

$80K - $115K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and ... Injection Molding. * Experience with different types of extruders and an understanding of the ...

Start up, process and shut down the compound injection molding equipment and lines. * Conduct tool ... Operator the PUR robot to a level of programming it to touch up out of tolerance points Note: This ...

Sales Representative

Emporia, VA · On-site

$70K - $100K/yr

Educate clients on the benefits and process of plastic injection molding. * Partner with project engineers to advise customers on material selection, tooling, and design for manufacturability.

Start up, process and shut down the compound injection molding equipment and lines. * Conduct tool ... Operator the PUR robot to a level of programming it to touch up out of tolerance points Note: This ...

Experience in injection molding, ceramic casting, or similar molding processes. * Familiarity with mold setup, alignment, and clamping procedures. * Ability to recognize and troubleshoot molding ...

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Senior Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the most commonly searched types of Injection Molding Process Engineer jobs in Virginia? The most popular types of Injection Molding Process Engineer jobs in Virginia are:
What are popular job titles related to Senior Injection Molding Process Engineer jobs in Virginia? For Senior Injection Molding Process Engineer jobs in Virginia, the most frequently searched job titles are:
What cities in Virginia are hiring for Senior Injection Molding Process Engineer jobs? Cities in Virginia with the most Senior Injection Molding Process Engineer job openings:
Mold Technician/Tool Maker - Injection Molding

Mold Technician/Tool Maker - Injection Molding

PMI Worldwide

Winchester, VA

$18.25 - $23.75/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 25 days ago


Job description

At Monoflo International, the role of a Mold (Tool) Technician is crucial for the success of our Tooling Group, which supports our Production Group by maintaining and servicing injection molds. As a Mold (Tool) Technician, you will utilize a range of hand tools to maintain and repair our plastic injection molds, as well as diagnose water, hydraulic, and air systems. If you are looking to expand your skills, Monoflo offers opportunities to develop expertise in manual machining, welding, and CNC programming.

Essential Duties & Responsibilities:

    • Preventive/Predictive Maintenance on Injection Molds:
      • Conduct regular maintenance to prevent breakdowns and ensure molds are operating efficiently.
      • Implement predictive maintenance strategies to anticipate and address potential issues before they escalate.
    • Troubleshooting and Mold Repairs:
      • Diagnose problems with injection molds and perform necessary repairs to restore functionality.
      • Address issues such as part line damage or shut-off problems through welding and other handwork techniques.
    • Repair and Maintenance of Hot Runner Systems:
      • Maintain and repair hot runner systems to ensure they operate effectively during the injection molding process.
      • Troubleshoot issues related to hot runner components and optimize their performance.
    • Diagnosing Water and Cooling Channels:
      • Inspect and diagnose internal water and cooling channels within molds.
      • Ensure proper functioning to regulate mold temperature and prevent overheating during production.
    • Diagnosing Air and Hydraulic Systems:
      • Check and troubleshoot air and hydraulic systems that support mold operation.
      • Ensure these systems function correctly to facilitate mold movement and operation as needed.
    • Wiring Heaters, Core, and Limit Switches:
      • Wire and maintain heaters used within the molds to regulate temperature during the molding process.
      • Install and maintain core and limit switches to control mold operation and ensure safety protocols.
    • Developing Skills in Manual Machining and Welding:
      • Opportunity to learn and enhance skills in manual machining techniques relevant to mold maintenance and repair.
      • Gain proficiency in welding methods necessary for repairing mold components and addressing damage effectively.
    • CNC Programming Skills Development:
      • Opportunity to learn CNC (Computer Numerical Control) programming, which is essential for advanced mold repair and customization tasks.

    Equipment you will work with:

    • Surface Grinder
    • Hand polishing
    • Dry Ice Cleaning Equipment
    • Mig and Tig welders, Micro welder for those interested in welding

    Minimum Qualifications:

    • 4+ years' experience working with and maintaining plastic injection molding molds (tools)
    • Proficient reading part prints for assembly
    • Proficient in diagnosing air and hydraulic systems
    • Satisfactory experience reading simple wiring schematics
    • Ability to weld is beneficial but not required

    Comprehensive Benefits & Perks:

    • Financial Wellness: 401(k) retirement plan with company match and annual/quarterly bonus opportunities.
    • Health Coverage: Medical, dental, and vision insurance.
    • Security: Short-term and long-term disability insurance.
    • Optional Extras: Employee-paid voluntary life insurance and supplemental benefits.
    • Time Off: Competitive PTO, paid holidays, and a company-paid Christmas shutdown.
    • Unique Perks: •Raffles for concerts, sports, and entertainment tickets. •Locally sourced prize raffles. •Monthly happy hours to unwind and connect with the team.

    Who we are:

    Monoflo International, Inc. stands as a prominent provider of innovative and eco-friendly business-to-business reusable packaging solutions. Since our inception in 1973, we've remained a family-owned and operated enterprise, steadily advancing as a premier manufacturer of plastic, reusable transport packaging solutions. While our product range is diverse, our core focus remains unwavering: harnessing cutting-edge technology to produce top-tier products that facilitate seamless product transportation for our clients.

    We empower our employees to steer their career trajectories, fostering an environment where dedication and excellence are duly recognized and rewarded with avenues for growth. While collaboration is central to our ethos, we emphasize individual accountability and ownership as fundamental drivers of success within our organization.

    If you're seeking an opportunity to seize control of your daily responsibilities and projects while thriving in an environment where colleagues share a deep pride in their work, seize the moment and apply today!

    Disclaimer: Monoflo International is an equal opportunity, drug-free employer.