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Internship Injection Molding Process Engineer Jobs in Virginia

Process Optimization & Performance * Optimize injection molding processes to improve safety ... engineering changes, transfers, and launches. * Assist with implementing new molds, materials ...

Injection Molding Operator

Roanoke, VA ยท On-site

$13.75 - $18.50/hr

Operate computers and equipment used in the molding process * Perform secondary operations using ... Basic understanding of injection molding is helpful, but not required * Comfortable learning new ...

New

Monitor cycle times, injection intervals, and part quality * Support operators with process-related ... Provide basic training and guidance to operators, interns, and trainees * Follow standard operating ...

Senior Manufacturing Engineer

Charlottesville, VA ยท On-site

$90K - $123K/yr

Develop, validate, and optimize injection molding processes, tooling, fixtures, automation systems ... Lead engineering changes including tolerance analysis, resin evaluation, and mold/process ...

Senior Manufacturing Engineer

Charlottesville, VA ยท On-site

$90K - $123K/yr

Develop, validate, and optimize injection molding processes, tooling, fixtures, automation systems ... Lead engineering changes including tolerance analysis, resin evaluation, and mold/process ...

Develop, validate, and optimize injection molding processes, tooling, fixtures, automation systems ... Lead engineering changes including tolerance analysis, resin evaluation, and mold/process ...

Molding Technician I

Richmond, VA ยท On-site

$27.95/hr

Monitor cycle times, injection intervals, and part quality * Support operators with process-related ... Provide basic training and guidance to operators, interns, and trainees * Follow standard operating ...

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Internship Injection Molding Process Engineer information

What does an internship injection molding process engineer do?

An Internship Injection Molding Process Engineer assists in the design, optimization, and troubleshooting of injection molding processes used to manufacture plastic parts. They work closely with senior engineers to set up and monitor molding machines, analyze process data, and help improve efficiency and product quality. Interns may also be involved in testing materials, supporting quality assurance, and documenting processes. This role provides hands-on experience in a manufacturing environment and helps interns develop technical and problem-solving skills relevant to plastics engineering.

What are the key skills and qualifications needed to thrive as an internship injection molding process engineer?

To thrive as an Internship Injection Molding Process Engineer, you need a solid understanding of polymer science, mechanical engineering principles, and process optimization, typically supported by coursework or a degree in engineering. Familiarity with CAD software, injection molding machinery, and quality control systems is essential, and experience with tools like SolidWorks or AutoCAD is often preferred. Strong analytical thinking, problem-solving, and effective communication skills set candidates apart in this role. These skills and qualities are crucial for ensuring efficient production, high-quality parts, and continual process improvement in a manufacturing environment.

What types of projects and hands-on experiences can an internship injection molding process engineer expect during their internship?

As an Internship Injection Molding Process Engineer, you can expect to work on a variety of projects such as optimizing molding parameters, assisting with troubleshooting production issues, and supporting process validation activities. You will likely collaborate closely with experienced engineers, production staff, and quality teams to ensure that molded parts meet specifications. Interns often gain hands-on experience by participating in mold trials, collecting process data, and contributing to continuous improvement initiatives. This role offers a valuable opportunity to develop technical skills in a manufacturing environment and gain insight into the daily challenges of process engineering.

What is the difference between Internship Injection Molding Process Engineer vs Injection Molding Process Engineer?

AspectInternship Injection Molding Process EngineerInjection Molding Process Engineer
Education & CertificationsTypically pursuing or recently completed relevant degree; minimal certificationsBachelor's or higher in engineering; certifications like Six Sigma may be preferred
Work EnvironmentInternship setting, supervised, learning-focusedFull-time professional role, responsible for process optimization
ResponsibilitiesAssisting with process setup, data collection, learningDesigning, implementing, and optimizing injection molding processes

The main difference lies in experience and responsibility level. An internship role is designed for learning and gaining experience, while a full-time injection molding process engineer handles process development and optimization independently.

What cities in Virginia are hiring for Internship Injection Molding Process Engineer jobs?

Cities in Virginia with the most Internship Injection Molding Process Engineer job openings:

Process Technician - Injection Molding

Lego Systems, Inc.

Colonial Heights, VA โ€ข On-site

$31.30/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 26 days ago


Job description

Process Optimization & Performance

  • Optimize injection molding processes to improve safety, quality, productivity, cost, and Overall Equipment Effectiveness (OEE).
  • Analyze process and manufacturing data to improve capability, stability, repeatability, cycle times, scrap, and uptime.
  • Monitor production and implement process improvements to maintain optimal processing conditions and standardize best practices.

Advanced Troubleshooting & Technical Support

  • Lead troubleshooting of complex molding issues involving molds, machines, materials, automation, auxiliary equipment, and process variation.
  • Conduct root cause analysis and implement corrective actions to restore process stability and production performance.
  • Support production recovery, startup activities, quality issues, and recurring equipment or process concerns.

Validation & Technology Implementation

  • Support mold qualification, requalification, process validation, and mold testing following repairs, engineering changes, transfers, and launches.
  • Assist with implementing new molds, materials, technologies, and production platforms while supporting new product introductions and ramp-ups.

Technical Leadership

  • Coach and mentor Technicians, Setters, Operators, and Production Team Members on scientific molding principles, troubleshooting, and technical best practices.
  • Serve as a technical resource for cross-functional problem solving, continuous improvement, and knowledge sharing across local and global teams.

Process Governance & Compliance

  • Conduct process audits to ensure compliance with global standards, process controls, safety, quality, and environmental requirements.
  • Maintain process documentation, mold cards, work instructions, and operating standards while identifying risks and recommending improvements.

Experience

  • 5+ years of advanced injection molding experience in a manufacturing environment.
  • Expertise in scientific molding, process optimization, troubleshooting, and root cause analysis.
  • Experience with mold qualification, process validation, production launches, and continuous improvement in high-volume manufacturing.
  • Willingness to travel domestically and internationally for training as needed
  • Starting Hourly Rate $31.60

Education

  • Associate degree, technical diploma, certification, or equivalent combination of education and advanced injection molding experience.
  • Scientific Molding, RJG, or equivalent certification preferred.

Technical Skills

  • Advanced injection molding and scientific molding
  • Process optimization and continuous improvement
  • Root cause analysis and statistical process control (SPC)
  • Mold qualification and validation
  • Manufacturing data analysis
  • Technical coaching and cross-functional collaboration
  • Microsoft Excel and manufacturing systems

Behavioral Competencies

  • Analytical problem solving and attention to detail
  • Strong communication and collaboration skills
  • Ability to work independently with minimal supervision
  • Continuous improvement mindset and adaptability in a fast-paced manufacturing environment

Company Description

Founded in 1932 by Ole Kirk Kristiansen, and based on the iconic LEGO® brick, it is one of the world's leading manufacturers of play materials. The LEGO Group is a privately held company based in Billund, Denmark. The company is still owned by the Kirk Kristiansen family who founded it in 1932.