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Molding Process Engineer Jobs in Virginia (NOW HIRING)

Lego

Process Technician - Injection Molding

Richmond, VA · Hybrid

$31.60/hr

Support mold qualification, requalification, process validation, and mold testing following repairs, engineering changes, transfers, and launches. * Assist with implementing new molds, materials ...

Atlas Roofing Corporation

Process Engineer

Ridgeway, VA · On-site

Atlas Molded Products is seeking a Process Engineer for the Martinsville, VA Facility. Process Engineer Engineer Primary Responsibilities * Applies relevant methods for analyzing data to evaluate the ...

Lane Enterprises

Process Engineer

Wytheville, VA · On-site

$80K - $98K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and ... Molding. * Experience with different types of extruders and an understanding of the Extrusion ...

Lane Enterprises Inc

Process Engineer

Wytheville, VA · On-site

$80K - $115K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and ... Molding. * Experience with different types of extruders and an understanding of the Extrusion ...

Marmon

Senior Manufacturing Engineer

Charlottesville, VA

$90K - $123K/yr

Develop, validate, and optimize injection molding processes, tooling, fixtures, automation systems ... Lead engineering changes including tolerance analysis, resin evaluation, and mold/process ...

Marmon

Senior Manufacturing Engineer

Charlottesville, VA · On-site

$90K - $123K/yr

Develop, validate, and optimize injection molding processes, tooling, fixtures, automation systems ... Lead engineering changes including tolerance analysis, resin evaluation, and mold/process ...

Marmon

Senior Manufacturing Engineer

Charlottesville, VA · On-site

$90K - $123K/yr

Develop, validate, and optimize injection molding processes, tooling, fixtures, automation systems ... Lead engineering changes including tolerance analysis, resin evaluation, and mold/process ...

LEGO Group

Sr. Mold & Tooling Technician III

Richmond, VA · Hybrid

$39.75/hr

... molding process interaction * Analyze wear patterns and recommend material or component improvements * Identify tooling design or performance issues and escalate recommendations to engineering teams

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All JobsMolding Process Engineer JobsMolding Process Engineer Jobs in Virginia

Molding Process Engineer information

See Virginia salary details

$49.1K

$91.2K

$141.3K

How much do molding process engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for molding process engineer in Virginia is $91,228.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,900.00 and $102,100.00 per year, depending on experience, location, and employer.

What is a molding process engineer?

A Molding Process Engineer is a professional who specializes in designing, optimizing, and troubleshooting molding processes used to manufacture plastic or metal parts. They work closely with production teams to ensure that molding operations are efficient, cost-effective, and produce high-quality products. Their responsibilities often include selecting materials, setting process parameters, improving cycle times, and implementing quality control measures. Molding Process Engineers commonly work in industries such as automotive, electronics, medical devices, and consumer goods manufacturing.

What are some typical challenges a molding process engineer faces when optimizing production processes?

Molding Process Engineers often encounter challenges such as minimizing cycle times while maintaining high product quality, troubleshooting defects like warping or incomplete fills, and implementing process improvements without disrupting ongoing production. Balancing the demands of efficiency, safety, and equipment reliability is also common, especially when introducing new materials or technologies. Collaborating closely with maintenance, quality assurance, and production teams is essential to address these challenges effectively and ensure smooth operations.

What is the difference between Molding Process Engineer vs Injection Molding Technician?

AspectMolding Process EngineerInjection Molding Technician
CredentialsBachelor's in Engineering or related field, certifications like Six SigmaHigh school diploma or technical training, on-the-job experience
Work EnvironmentDesigning processes, analyzing data, improving manufacturing methodsOperating machines, setting up molds, troubleshooting
Industry UsageUsed across manufacturing plants for process developmentFound in production lines for machine operation

The Molding Process Engineer focuses on designing and optimizing molding processes, ensuring quality and efficiency. In contrast, the Injection Molding Technician handles daily machine operation, setup, and troubleshooting. Both roles are essential in manufacturing but differ in scope and responsibilities.

What are the key skills and qualifications needed to thrive as a molding process engineer, and why are they important?

To thrive as a Molding Process Engineer, you need a solid foundation in materials science, mechanical engineering, and manufacturing processes, usually supported by a degree in engineering or a related field. Familiarity with CAD software, molding simulation tools, and quality control systems, as well as certifications like Six Sigma or Lean Manufacturing, are often required. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient production, high-quality output, and continuous process improvement in molding operations.

What are popular job titles related to Molding Process Engineer jobs in Virginia?

For Molding Process Engineer jobs in Virginia, the most frequently searched job titles are:

What job categories do people searching Molding Process Engineer jobs in Virginia look for?

The top searched job categories for Molding Process Engineer jobs in Virginia are:

Molding Process Engineer jobs near you
Infographic showing various Molding Process Engineer job openings in Virginia as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 14% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $91,228 per year, or $43.9 per hour.

Process Technician - Injection Molding

Lego Systems, Inc.

Colonial Heights, VA • On-site

$31.30/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 16 days ago

Job description

Process Optimization & Performance

  • Optimize injection molding processes to improve safety, quality, productivity, cost, and Overall Equipment Effectiveness (OEE).
  • Analyze process and manufacturing data to improve capability, stability, repeatability, cycle times, scrap, and uptime.
  • Monitor production and implement process improvements to maintain optimal processing conditions and standardize best practices.

Advanced Troubleshooting & Technical Support

  • Lead troubleshooting of complex molding issues involving molds, machines, materials, automation, auxiliary equipment, and process variation.
  • Conduct root cause analysis and implement corrective actions to restore process stability and production performance.
  • Support production recovery, startup activities, quality issues, and recurring equipment or process concerns.

Validation & Technology Implementation

  • Support mold qualification, requalification, process validation, and mold testing following repairs, engineering changes, transfers, and launches.
  • Assist with implementing new molds, materials, technologies, and production platforms while supporting new product introductions and ramp-ups.

Technical Leadership

  • Coach and mentor Technicians, Setters, Operators, and Production Team Members on scientific molding principles, troubleshooting, and technical best practices.
  • Serve as a technical resource for cross-functional problem solving, continuous improvement, and knowledge sharing across local and global teams.

Process Governance & Compliance

  • Conduct process audits to ensure compliance with global standards, process controls, safety, quality, and environmental requirements.
  • Maintain process documentation, mold cards, work instructions, and operating standards while identifying risks and recommending improvements.

Experience

  • 5+ years of advanced injection molding experience in a manufacturing environment.
  • Expertise in scientific molding, process optimization, troubleshooting, and root cause analysis.
  • Experience with mold qualification, process validation, production launches, and continuous improvement in high-volume manufacturing.
  • Willingness to travel domestically and internationally for training as needed
  • Starting Hourly Rate $31.60

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Education

  • Associate degree, technical diploma, certification, or equivalent combination of education and advanced injection molding experience.
  • Scientific Molding, RJG, or equivalent certification preferred.

Technical Skills

  • Advanced injection molding and scientific molding
  • Process optimization and continuous improvement
  • Root cause analysis and statistical process control (SPC)
  • Mold qualification and validation
  • Manufacturing data analysis
  • Technical coaching and cross-functional collaboration
  • Microsoft Excel and manufacturing systems

Behavioral Competencies

  • Analytical problem solving and attention to detail
  • Strong communication and collaboration skills
  • Ability to work independently with minimal supervision
  • Continuous improvement mindset and adaptability in a fast-paced manufacturing environment

Company Description

Founded in 1932 by Ole Kirk Kristiansen, and based on the iconic LEGO® brick, it is one of the world's leading manufacturers of play materials. The LEGO Group is a privately held company based in Billund, Denmark. The company is still owned by the Kirk Kristiansen family who founded it in 1932.