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Molding Process Engineer Jobs in Virginia (NOW HIRING)

Allocor Tech

Senior Mechanical Engineer

Crozet, VA · On-site

$96K - $127K/yr

Why This Role Exists Engineering Services is capacity-constrained, resulting in unbilled customer ... processes. * Experience with DFM/DFA for sheet metal, CNC machining, and injection molding.

Heven AeroTech

Production Engineer

Winchester, VA

Help identify and resolve production bottlenecks, manufacturing issues, and process * Support ... Experience with composite tooling, molds, ovens, presses, or bonding * Experience supporting ...

Heven AeroTech

Production Engineer

Winchester, VA · On-site

Help identify and resolve production bottlenecks, manufacturing issues, and process * Support ... Experience with composite tooling, molds, ovens, presses, or bonding * Experience supporting ...

Heven AeroTech

Production Engineer

Winchester, VA

Help identify and resolve production bottlenecks, manufacturing issues, and process * Support ... Experience with composite tooling, molds, ovens, presses, or bonding * Experience supporting ...

Aliaxis

Maintenance Technician

Lynchburg, VA

$23.97/hr

... molding operations. The specialist works closely with engineering and production teams to support continuous operation and process improvements. Principal Responsibilities Electrical Controls ...

IPEX

Maintenance Technician

Lynchburg, VA · On-site

$23.97/hr

... molding operations. The specialist works closely with engineering and production teams to support continuous operation and process improvements. Principal Responsibilities Electrical Controls ...

M.C. Dean, Inc

Control Engineer 2

Tysons, VA · On-site

$84K - $109K/yr

Join us in molding the integrated systems and technologies that delineate the built and cyber ... They're?technical experts in areas such as advanced process control, instrumentation, distributed ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84K - $109K/yr

Join us in molding the integrated systems and technologies that delineate the built and cyber ... They're?technical experts in areas such as advanced process control, instrumentation, distributed ...

M.C. Dean, Inc

Control Engineer 3

Tysons, VA · On-site

$84K - $109K/yr

Join us in molding the integrated systems and technologies that delineate the built and cyber ... They're?technical experts in areas such as advanced process control, instrumentation, distributed ...

STIHL

Tool & Die Maker A

Virginia Beach, VA · On-site

$23 - $29/hr

You are skilled in planning fabrication processes and in the creation, repair, and maintenance of ... Able to reverse engineer and manufacture mold components within time limitations * Able to rebuild ...

STIHL Inc.

Tool & Die Maker A

Virginia Beach, VA · On-site

$23 - $29/hr

You are skilled in planning fabrication processes and in the creation, repair, and maintenance of ... Able to reverse engineer and manufacture mold components within time limitations * Able to rebuild ...

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All JobsMolding Process Engineer JobsMolding Process Engineer Jobs in Virginia

Molding Process Engineer information

See Virginia salary details

$49.1K

$91.2K

$141.3K

How much do molding process engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for molding process engineer in Virginia is $91,228.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,900.00 and $102,100.00 per year, depending on experience, location, and employer.

What is a Molding Process Engineer?

A Molding Process Engineer is a professional who specializes in designing, optimizing, and troubleshooting molding processes used to manufacture plastic or metal parts. They work closely with production teams to ensure that molding operations are efficient, cost-effective, and produce high-quality products. Their responsibilities often include selecting materials, setting process parameters, improving cycle times, and implementing quality control measures. Molding Process Engineers commonly work in industries such as automotive, electronics, medical devices, and consumer goods manufacturing.

What are some typical challenges a Molding Process Engineer faces when optimizing production processes?

Molding Process Engineers often encounter challenges such as minimizing cycle times while maintaining high product quality, troubleshooting defects like warping or incomplete fills, and implementing process improvements without disrupting ongoing production. Balancing the demands of efficiency, safety, and equipment reliability is also common, especially when introducing new materials or technologies. Collaborating closely with maintenance, quality assurance, and production teams is essential to address these challenges effectively and ensure smooth operations.

What is the difference between Molding Process Engineer vs Injection Molding Technician?

AspectMolding Process EngineerInjection Molding Technician
CredentialsBachelor's in Engineering or related field, certifications like Six SigmaHigh school diploma or technical training, on-the-job experience
Work EnvironmentDesigning processes, analyzing data, improving manufacturing methodsOperating machines, setting up molds, troubleshooting
Industry UsageUsed across manufacturing plants for process developmentFound in production lines for machine operation

The Molding Process Engineer focuses on designing and optimizing molding processes, ensuring quality and efficiency. In contrast, the Injection Molding Technician handles daily machine operation, setup, and troubleshooting. Both roles are essential in manufacturing but differ in scope and responsibilities.

What are the key skills and qualifications needed to thrive as a Molding Process Engineer, and why are they important?

To thrive as a Molding Process Engineer, you need a solid foundation in materials science, mechanical engineering, and manufacturing processes, usually supported by a degree in engineering or a related field. Familiarity with CAD software, molding simulation tools, and quality control systems, as well as certifications like Six Sigma or Lean Manufacturing, are often required. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient production, high-quality output, and continuous process improvement in molding operations.
What are popular job titles related to Molding Process Engineer jobs in Virginia? For Molding Process Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Molding Process Engineer jobs in Virginia look for? The top searched job categories for Molding Process Engineer jobs in Virginia are:
Molding Process Engineer jobs near you
Infographic showing various Molding Process Engineer job openings in Virginia as of June 2026, with employment types broken down into 2% Locum Tenens, 3% Full Time, 78% Part Time, 2% Temporary, and 15% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $91,228 per year, or $43.9 per hour.

Senior Mechanical Engineer

Allocor Tech

Crozet, VA • On-site

$96K - $127K/yr

Full-time

Posted 23 days ago

Job description

Salary:

Why This Role Exists

Engineering Services is capacity-constrained, resulting in unbilled customer contracts and missed delivery timelines. Current senior engineers are oversubscribed across internal R&D and customer programs. This role adds dedicated senior-level mechanical engineering capacity to ensure customer deliverablesparticularly for the Aerovel and Wing programsare met on schedule and to spec.


Role Summary

The Senior Mechanical Engineer leads mechanical design and analysis for major subsystems across customer and internal programs. You will own the full mechanical design lifecyclefrom concept through releaseusing SolidWorks/PDM, perform thermal and structural simulations (FEA/CFD) to validate designs, and manage the technical data packages required for AS9100-compliant hardware releases.


Core Responsibilities

  • Lead mechanical design for major subsystems (enclosures, thermal management, structural mounts) using SolidWorks and SolidWorks PDM.
  • Conduct FEA and CFD analysis to validate heat rejection, vibration response, and structural integrity for high-power avionics enclosures.
  • Own and manage technical data packages (TDPs) for customer and internal programs, ensuring AS9100-compliant documentation and revision control.
  • Collaborate with electrical engineering on packaging, connector placement, and thermal interface design for power electronics assemblies.
  • Support prototype fabrication and first-article inspection, including GD&T callout definition and vendor communication.
  • Drive design reviews (PDR, CDR) for mechanical subsystems, presenting analysis results and trade studies to cross-functional stakeholders.
  • Mentor junior mechanical engineers and co-ops on design standards, simulation workflows, and documentation practices.


Required Qualifications

  • 5+ years of experience in mechanical design engineering, with a focus on electronic enclosures, thermal management, or electromechanical systems.
  • Expert-level proficiency in SolidWorks (parts, assemblies, drawings) and SolidWorks PDM or equivalent PLM system.
  • Demonstrated experience with FEA (ANSYS, SolidWorks Simulation, or equivalent) for structural and thermal analysis.
  • Strong command of GD&T (ASME Y14.5) and mechanical drawing standards.
  • Experience managing technical data packages in a configuration-controlled environment.
  • BSME or equivalent; MSME preferred.


Preferred Qualifications

  • Experience designing for aerospace or defense applications with DO-160 or MIL-STD environmental qualification.
  • CFD analysis experience (ANSYS Fluent, FloTHERM, or equivalent) for forced-air and liquid cooling systems.
  • Familiarity with AS9100 design control and document release processes.
  • Experience with DFM/DFA for sheet metal, CNC machining, and injection molding.