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Injection Molding Simulation Jobs in Virginia (NOW HIRING)

You will not only own the mechanical lifecycle (CAD, simulation, prototyping) but will also travel ... Knowledge of diverse manufacturing processes (injection molding, CNC machining, sheet metal, and 3D ...

Injection Molding Simulation information

See Virginia salary details

$10.9K

$67K

$120.5K

How much do injection molding simulation jobs pay per year?

As of Jul 16, 2026, the average yearly pay for injection molding simulation in Virginia is $67,021.00, according to ZipRecruiter salary data. Most workers in this role earn between $43,600.00 and $78,800.00 per year, depending on experience, location, and employer.

What are some typical challenges faced in an Injection Molding Simulation role, and how can I prepare to address them?

Professionals in Injection Molding Simulation often encounter challenges such as accurately predicting material flow, minimizing defects like warpage or sink marks, and optimizing process parameters for cost efficiency. To address these, it's vital to stay current with simulation software updates, develop strong communication skills to collaborate with design and manufacturing teams, and cultivate a solid understanding of polymer materials. Gaining hands-on experience with real-world molding processes and troubleshooting will also help bridge the gap between virtual simulations and practical outcomes.

What are the key skills and qualifications needed to thrive as an Injection Molding Simulation Engineer, and why are they important?

To excel as an Injection Molding Simulation Engineer, you need a solid background in mechanical or manufacturing engineering, with expertise in polymer processing and simulation principles. Familiarity with simulation software such as Moldflow, Moldex3D, or Autodesk Simulation, along with CAD tools, is typically required, and relevant certifications can be advantageous. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret simulation data and collaborate with cross-functional teams. These competencies ensure accurate mold designs, optimized manufacturing processes, and reduced production costs and defects.

What is injection molding simulation?

Injection molding simulation is the use of specialized software to predict and analyze the behavior of plastic materials as they are injected into a mold during the manufacturing process. This simulation helps engineers optimize mold design, minimize defects, and reduce production costs by identifying potential issues before physical molds are made. It allows for virtual testing of different materials, mold geometries, and processing conditions, making the manufacturing process more efficient and reliable.

What is the difference between Injection Molding Simulation vs Injection Molding Technician?

AspectInjection Molding SimulationInjection Molding Technician
Primary FocusUsing software to model and optimize molding processesOperating and maintaining molding equipment on the production floor
Required SkillsCAD/CAM software, process analysis, troubleshootingMachine operation, quality control, basic troubleshooting
Work EnvironmentDesign labs, engineering departments, software environmentsManufacturing floor, production lines
CredentialsEngineering degree or technical training, software proficiencyTechnical diploma or certification, hands-on experience

Injection Molding Simulation specialists focus on virtual modeling to improve manufacturing processes, while Injection Molding Technicians operate and maintain the equipment on the factory floor. Both roles are essential in the injection molding industry but differ in their focus, skills, and work environment.

What are popular job titles related to Injection Molding Simulation jobs in Virginia? For Injection Molding Simulation jobs in Virginia, the most frequently searched job titles are:
What cities in Virginia are hiring for Injection Molding Simulation jobs? Cities in Virginia with the most Injection Molding Simulation job openings:

Senior Electrical Engineer Motor Controller Porting & 800V Inverter Development

Allocor Tech

Crozet, VA โ€ข On-site

Full-time

Posted yesterday

New


Job description

Salary: $175-$225K DOE

Join a fast-scaling aerospace startup and set the standard for next-generation high-voltage power electronics.


Allocortech is a nimble, high-growth avionics and power electronics company (founded 2018) delivering safety-critical motor controllers, flight control systems, and power solutions for advanced UAS, eVTOL, hybrid-electric platforms, and unmanned systems across air, land, and sea. Our Taurus family of motor controllers already powers real-world programs, including U.S. Army VICTOR UAS efforts.


Were now developing800V-class inverter technology to unlock higher power density and efficiency for larger and more demanding platforms. To deliver this at the speed and quality our customers expect, we need a hands-on Senior Electrical Engineer who will own detailed hardware design, port and adapt motor controller architectures, and lay the foundation for how high-voltage power electronics are done at Allocortech for years to come.


Why This Role Exists

Lead power electronics designers are currently spending 20+ hours per week on spillover tasksschematic reviews, simulation reruns, and PCB layout supportinstead of the critical system-level architecture and program execution work that moves the 800V inverter program forward. This displacement creates schedule risk and a single point of failure in the engineering organization.


This role takes full ownership of next-generation high-voltage hardware design and motor controller porting, freeing senior leaders to focus on architecture and delivery while establishing the rigorous processes, analysis standards, and documentation practices that will scale with the company as we grow production volumes and pursue higher levels of certification readiness.


What Youll Own

  • Architect and design high-voltage power electronics circuits for the 800V inverter program, including topology selection, component derating, protection schemes, and power/thermal optimization.
  • Port and adapt existing Taurus motor controller designs to new customer platforms and requirements while developing next-generation 800V-class solutions.
  • Perform Worst Case Circuit Analysis (WCCA) and SPICE simulations for safety-critical circuits, producing clear, review-ready documentation.
  • Design complex mixed-signal systems with careful attention to noise isolation, signal integrity, creepage/clearance, and thermal management.
  • Lead impedance-controlled PCB layouts and high-speed signal integrity analysis for multi-layer power electronics boards.
  • Drive hardware-software integration for motor controller platforms, working closely with firmware engineers on register configuration, timing, and control loops.
  • Run design reviews (schematic, layout, WCCA) and present clear trade studies to engineering leadership.
  • Support prototype bring-up, bench testing, and qualification testing.
  • Build and maintain design files, simulation models, and test reports in our engineering document control system setting the standard for how this work is done as the team and product line grow.


What You Bring

Required

  • 5+ years of hands-on power electronics design experience, with meaningful work on high-voltage (400V+) inverter or converter systems.
  • Expert-level proficiency with schematic capture and simulation tools (Altium, LTspice, MATLAB/Simulink, or equivalent).
  • Demonstrated experience performing WCCA on safety-critical or high-reliability circuits.
  • Strong background in PCB design for high-voltage and mixed-signal systems, including impedance control, creepage/clearance rules, and thermal management.
  • Experience with EMI/EMC design techniques and pre-compliance testing.
  • BSEE (MSEE preferred).


Preferred

  • Experience designing to aerospace or automotive standards (DO-160, AEC-Q, MIL-STD-810).
  • Background with SiC or GaN-based power stages.
  • Familiarity with functional safety standards (IEC 61508, ISO 26262) as applied to power electronics.
  • Prior work on 800V-class traction inverter or similar high-voltage motor controller programs.
  • Experience porting or adapting existing power electronics designs to new platforms and customer requirements.


Why Youll Love It Here

This is a foundational role in a small, agile team where your designs will fly on real customer platforms and directly influence the direction of our high-voltage roadmap. Youll have real ownership, short decision cycles, and the chance to define processes and standards rather than just follow them.


Were growing fast (50%+ revenue growth, strong product sales momentum) while staying true to our roots: quick-turn, high-quality, customer-obsessed engineering without the bureaucracy of legacy aerospace suppliers. The Shenandoah Valley offers a great quality of life with access to the Blue Ridge Mountains, and youll be part of a talented team that has delivered for demanding programs across defense, commercial UAS, and advanced mobility.


If youre excited by the idea ofjoining a startup at the right moment, owning a critical new capability, porting and evolving motor controller technology, and setting the bar for how high-voltage power electronics should be designed and validated, we want to hear from you.


Apply Now


We review applications on a rolling basis and move quickly for the right candidate.


Allocortech is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.