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Injection Molding Simulation Jobs in Virginia (NOW HIRING)

Allocor Tech

Senior Mechanical Engineer

Crozet, VA · On-site

$96.60K - $127.50K/yr

Mentor junior mechanical engineers and co-ops on design standards, simulation workflows, and ... Experience with DFM/DFA for sheet metal, CNC machining, and injection molding.

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Injection Molding Simulation information

See Virginia salary details

$10.9K

$67K

$120.5K

How much do injection molding simulation jobs pay per year?

As of May 29, 2026, the average yearly pay for injection molding simulation in Virginia is $67,021.00, according to ZipRecruiter salary data. Most workers in this role earn between $43,600.00 and $78,800.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Injection Molding Simulation Engineer, and why are they important?

To excel as an Injection Molding Simulation Engineer, you need a solid background in mechanical or manufacturing engineering, with expertise in polymer processing and simulation principles. Familiarity with simulation software such as Moldflow, Moldex3D, or Autodesk Simulation, along with CAD tools, is typically required, and relevant certifications can be advantageous. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret simulation data and collaborate with cross-functional teams. These competencies ensure accurate mold designs, optimized manufacturing processes, and reduced production costs and defects.

What are some typical challenges faced in an Injection Molding Simulation role, and how can I prepare to address them?

Professionals in Injection Molding Simulation often encounter challenges such as accurately predicting material flow, minimizing defects like warpage or sink marks, and optimizing process parameters for cost efficiency. To address these, it's vital to stay current with simulation software updates, develop strong communication skills to collaborate with design and manufacturing teams, and cultivate a solid understanding of polymer materials. Gaining hands-on experience with real-world molding processes and troubleshooting will also help bridge the gap between virtual simulations and practical outcomes.

What is injection molding simulation?

Injection molding simulation is the use of specialized software to predict and analyze the behavior of plastic materials as they are injected into a mold during the manufacturing process. This simulation helps engineers optimize mold design, minimize defects, and reduce production costs by identifying potential issues before physical molds are made. It allows for virtual testing of different materials, mold geometries, and processing conditions, making the manufacturing process more efficient and reliable.

What is the difference between Injection Molding Simulation vs Injection Molding Technician?

AspectInjection Molding SimulationInjection Molding Technician
Primary FocusUsing software to model and optimize molding processesOperating and maintaining molding equipment on the production floor
Required SkillsCAD/CAM software, process analysis, troubleshootingMachine operation, quality control, basic troubleshooting
Work EnvironmentDesign labs, engineering departments, software environmentsManufacturing floor, production lines
CredentialsEngineering degree or technical training, software proficiencyTechnical diploma or certification, hands-on experience

Injection Molding Simulation specialists focus on virtual modeling to improve manufacturing processes, while Injection Molding Technicians operate and maintain the equipment on the factory floor. Both roles are essential in the injection molding industry but differ in their focus, skills, and work environment.

What are popular job titles related to Injection Molding Simulation jobs in Virginia? For Injection Molding Simulation jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Injection Molding Simulation jobs in Virginia look for? The top searched job categories for Injection Molding Simulation jobs in Virginia are:
What cities in Virginia are hiring for Injection Molding Simulation jobs? Cities in Virginia with the most Injection Molding Simulation job openings:
Injection Molding Simulation jobs near you

Senior Mechanical Engineer

Allocor Tech

Crozet, VA • On-site

$96.60K - $127.50K/yr

Full-time

Posted 11 days ago

Job description

Salary:

Why This Role Exists

Engineering Services is capacity-constrained, resulting in unbilled customer contracts and missed delivery timelines. Current senior engineers are oversubscribed across internal R&D and customer programs. This role adds dedicated senior-level mechanical engineering capacity to ensure customer deliverablesparticularly for the Aerovel and Wing programsare met on schedule and to spec.


Role Summary

The Senior Mechanical Engineer leads mechanical design and analysis for major subsystems across customer and internal programs. You will own the full mechanical design lifecyclefrom concept through releaseusing SolidWorks/PDM, perform thermal and structural simulations (FEA/CFD) to validate designs, and manage the technical data packages required for AS9100-compliant hardware releases.


Core Responsibilities

  • Lead mechanical design for major subsystems (enclosures, thermal management, structural mounts) using SolidWorks and SolidWorks PDM.
  • Conduct FEA and CFD analysis to validate heat rejection, vibration response, and structural integrity for high-power avionics enclosures.
  • Own and manage technical data packages (TDPs) for customer and internal programs, ensuring AS9100-compliant documentation and revision control.
  • Collaborate with electrical engineering on packaging, connector placement, and thermal interface design for power electronics assemblies.
  • Support prototype fabrication and first-article inspection, including GD&T callout definition and vendor communication.
  • Drive design reviews (PDR, CDR) for mechanical subsystems, presenting analysis results and trade studies to cross-functional stakeholders.
  • Mentor junior mechanical engineers and co-ops on design standards, simulation workflows, and documentation practices.


Required Qualifications

  • 5+ years of experience in mechanical design engineering, with a focus on electronic enclosures, thermal management, or electromechanical systems.
  • Expert-level proficiency in SolidWorks (parts, assemblies, drawings) and SolidWorks PDM or equivalent PLM system.
  • Demonstrated experience with FEA (ANSYS, SolidWorks Simulation, or equivalent) for structural and thermal analysis.
  • Strong command of GD&T (ASME Y14.5) and mechanical drawing standards.
  • Experience managing technical data packages in a configuration-controlled environment.
  • BSME or equivalent; MSME preferred.


Preferred Qualifications

  • Experience designing for aerospace or defense applications with DO-160 or MIL-STD environmental qualification.
  • CFD analysis experience (ANSYS Fluent, FloTHERM, or equivalent) for forced-air and liquid cooling systems.
  • Familiarity with AS9100 design control and document release processes.
  • Experience with DFM/DFA for sheet metal, CNC machining, and injection molding.