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$80

How much do root cause analysis engineer jobs pay per hour?

As of Jun 22, 2026, the average hourly pay for root cause analysis engineer in the United States is $55.99, according to ZipRecruiter salary data. Most workers in this role earn between $40.14 and $74.52 per hour, depending on experience, location, and employer.

What is the difference between Root Cause Analysis Engineer vs Quality Engineer?

AspectRoot Cause Analysis EngineerQuality Engineer
CredentialsBachelor's in Engineering, certifications like Six Sigma or RCA toolsBachelor's in Engineering or Quality Management, certifications like ASQ CQE or Six Sigma
Work EnvironmentManufacturing, industrial, or process improvement settingsManufacturing, service, or product development environments
Industry UsageFocuses on identifying underlying causes of failures or defectsFocuses on ensuring product/service quality and compliance

While both roles aim to improve processes, the Root Cause Analysis Engineer specializes in diagnosing fundamental issues causing failures, whereas the Quality Engineer concentrates on maintaining overall product quality and compliance. The roles often overlap but differ in primary focus and scope.

What are the key skills and qualifications needed to thrive as a Root Cause Analysis Engineer, and why are they important?

To thrive as a Root Cause Analysis Engineer, you need strong analytical skills, a solid engineering background, and experience with problem-solving methodologies like Six Sigma or 8D. Familiarity with technical tools such as statistical analysis software, failure mode and effects analysis (FMEA), and quality management systems is typically required, along with relevant certifications like Six Sigma Green or Black Belt. Effective communication, attention to detail, and cross-functional collaboration are vital soft skills for conveying findings and driving corrective actions. These abilities ensure accurate diagnosis of issues, effective implementation of solutions, and prevention of recurring problems in complex systems.

What are some common challenges faced by Root Cause Analysis Engineers, and how can they be addressed?

Root Cause Analysis Engineers often encounter challenges such as incomplete data, time constraints for investigations, and coordinating input from multiple departments. Addressing these issues requires strong communication skills, a systematic approach to data collection, and the ability to facilitate cross-functional meetings. Building strong relationships with stakeholders and using established RCA tools (like 5 Whys or Fishbone diagrams) can help streamline the process and lead to more accurate, actionable conclusions.

What does a Root Cause Analysis Engineer do?

A Root Cause Analysis (RCA) Engineer specializes in investigating problems, failures, or defects in products, systems, or processes to identify their underlying causes. By using structured methodologies and analytical tools, they determine why issues occurred and recommend corrective actions to prevent recurrence. Their work often involves collaborating with cross-functional teams, collecting and analyzing data, and documenting findings to improve overall quality and reliability. Root Cause Analysis Engineers play a crucial role in industries such as manufacturing, engineering, and IT, ensuring continuous improvement and operational excellence.
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Root Cause Analysis Engineer jobs near you
Infographic showing various Root Cause Analysis Engineer job openings in the United States as of June 2026, with employment types broken down into 78% Full Time, 21% Part Time, and 1% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $116,463 per year, or $56 per hour.
Senior Manufacturing Engineer - Root Cause & Failure Analysis-Roanoke,Virginia

Senior Manufacturing Engineer - Root Cause & Failure Analysis-Roanoke,Virginia

Elbit Systems of America, LLC

Cave Spring, VA

$80K - $109K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 9 days ago

Job description

Company Information:
Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on the defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. Elbit Systems of America, LLC is wholly owned by Elbit Systems Ltd. (NASDAQ: ESLT and TASE: ESLT), a global high-technology company engaged in a wide range of programs for innovative defense and commercial applications. For additional information, visit: ElbitAmerica.com or follow us on YouTube.
Fueled by more than 800 talented employees and a proud 65-year legacy of night vision production excellence, Elbit America's Warfighter Systems business is rooted in the heart of Virginia's Roanoke Valley. Surrounded by the scenic beauty of the Blue Ridge Mountains, you'll find a unique blend of southern hospitality, outdoor adventure, and the energy of a thriving city - all alongside a purpose you can be proud of coming to work each day.
As a world leader in low-light sensor technology, the Warfighter Systems team is engineering the future of image intensifiers and night vision goggle systems as we enter a new era of the networked battlespace. Trusted by the U.S. and nearly 100 allied countries, our technology provides support to those in harm's way during the most critical moments with one goal in mind: bring them home safely.
The work our employees perform each day plays a direct role in national security, and our shared purpose is what truly makes Warfighter Systems so extraordinary. Come join our collaborative team where each voice is valued in a setting where you can thrive, develop, and make a true impact!
Job Summary:
Senior Manufacturing Process Engineering position focused on root cause analysis and implementing controls for the manufacturing and testing of Night Vision goggles. The ideal candidate will apply Six-Sigma tools to eliminate rework, conduct root cause analysis, and implement controls in manufacturing processes. The individual can expect to spend time doing data analysis, process improvements, and directly engage with the factory teams on the shop floor to be most effective.
The job is relevant for backgrounds in Process Engineering, Quality Engineering, Reliability Engineering, or Continuous Improvement.
Responsibilities and Tasks:
  • Conduct root cause analysis on the product as well as components, create detailed reports with data, and recommend/implement solutions
  • Implement process controls to prevent escapes to customers
  • Use data analysis techniques to identify gaps and make improvements
  • Use process equipment, test instruments, and precision gauges in appropriate situations
  • Optimize manufacturing and testing processes/equipment and implement cost reduction opportunities (yield and productivity improvements, waste elimination)
  • Daily hands-on floor support to evaluate and process reworks
  • Work with and train bargaining unit employees to improve work processes and product quality

Qualifications:
  • BS in Electrical, Mechanical, Materials Engineering, or equivalent
  • 5+ years of failure analysis techniques, data analysis, and problem-solving methodologies
  • In-depth knowledge of statistical analysis techniques and SPC
  • Effective communication and documentation skills
  • Proficiency with MS Office products such as Outlook, Word, Excel, PowerPoint, or equivalents
  • Ability to handle multiple high priorities
  • Collaborate with respect and integrity with all levels in the organization
  • This position requires the candidate to be able to obtain a security clearance.

Preferred Skills:
  • Prior experience in night vision, thermal, and optics-related fields is a plus.
  • Experience with statistical analysis software; Minitab, JMP a plus.
  • Six sigma blackbelt certification is a plus.
  • Technical experience in a manufacturing environment handling yield and process improvement work.
  • Experience writing MS Access queries (linking multiple tables, using If statements or other functions, etc.) or equivalent programming understanding.

#LI-AZ1
Why Roanoke, Virginia?
  • Lower cost of living
  • Family-friendly area
  • Career and economic growth
  • Scenic beauty
  • Outdoor enthusiast's dream

Here Are Some of the Great Benefits We Offer:
  • Most locations offer a 9/80 schedule, providing every other Friday off
  • Competitive compensation & 401(k) program to plan for your future
  • Robust medical, dental, vision, & disability coverage with qualified wellness discounts
  • Basic Life Insurance and Additional Life & AD&D Insurances are available
  • Flexible Vacation & PTO
  • Paid Parental Leave
  • Generous Employee Referral Program
  • Voluntary Benefits Available: Longer Term Care, Legal, Identity Theft, Pet Insurance, and more
  • Voluntary Tricare Supplement available for military retirees

This job description does not list all the duties of the job. You may be asked by your supervisors or managers to perform other duties. The employer has the right to revise this job description at any time. The job description is not an employment contract. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position. Elbit America is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities.
*** If you encounter issues with your application, please email TalentAcquisition@ElbitAmerica.com***

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