Position Summary: Sr. Technology Development Engineer Advanced Joints and Bonding Engineer
Location: Hamden, CT or Nashua, NH
?Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile Networks, Storage, Servers, Routers, Switches, etc.). Our products help to enable the electronics revolution and remain a key enabler for all the major Tier 1 OEM's globally. Our global headquarters are located in Nashua, NH and we have design, sales and manufacturing locations globally
We are currently seeking a Senior Development Engineer Advanced Joint and Bonding to join the team.
RESPONSIBILITIES:
As Sr. Engineer of Joining and Bonding, you will own the selection, development, and implementation of joining technologies for multi-material interconnect constructions, including foils and overwrap systems.
- Identify, evaluate, and select optimal joining solutions leveraging technologies such as ultrasonic welding, laser welding, thermal bonding, induction sealing, and mechanical joining
- Lead trade studies and technology down-selection, making data-driven decisions based on performance, reliability, manufacturability, and cost
- Own system-level interface performance, including:
- Root cause analysis of joint failures
- Design and execution of validation programs (DOE, thermal cycling, accelerated aging, interface testing)
- Development of robust solutions with proven high-temperature reliability margins
- Translate joining concepts into scalable manufacturing processes, including:
- Process windows
- Equipment and bonding parameters
- Risk profiles and mitigation strategies
- Scale-up and production readiness plans
- Collaborate with suppliers, manufacturing, and cross-functional teams to ensure successful implementation of joining technologies in production environments
QUALIFICATIONS:
- Master's or Ph.D. degree in Bachelor's, Master's, or Ph.D. degree in Mechanical Engineering, Industrial Engineering, or related field
- 5+ years of experience in joining technologies or multi-material assembly processes (e.g., welding, thermal bonding, sealing, forming, or interconnect systems; foil or overwrap experience preferred)
- Hands-on experience with multiple joining methods, including:
- Ultrasonic welding
- Laser welding
- Thermal bonding / sealing
- Induction sealing
- Mechanical joining
- Demonstrated ability to:
- Evaluate and select between joining technologies
- Solve interface and assembly-level performance challenges
- Drive data-based decisions under real-world manufacturing constraints
- Experience designing and executing:
- DOE (Design of Experiments)
- Thermal cycling and accelerated aging
- Mechanical and interface testing
- Familiarity with:
- Mechanical testing (peel, shear, tensile)
- Thermal and process validation methods
- Ability to work cross-functionally and communicate technical findings to both engineering and non-technical stakeholders.
- Curiosity-driven mindset with a passion for innovation and emerging technologies
- Experience with data analysis software, MS Excel, Matlab, Minitab and/or Origin