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Process Simulate Jobs in Illinois (NOW HIRING)

Engineer II Process

Downers Grove, IL · On-site

$84K - $119K/yr

Develops process simulations. * Performs calculations for sizing and rating various equipment like pumps, horizontal and vertical vessels, heat exchangers, and air coolers. * Develops line lists ...

Staff Process Engineer

Lisle, IL · On-site

$110K - $150K/yr

Knowledge of process simulation software (eg Aspen Plus, HYSYS) preferred • Management: Experience mentoring and leading small teams required • Other Skills: Strong organizational, written, and ...

Knowledge of process simulation software (eg Aspen Plus, HYSYS) preferred • Management: Experience mentoring and leading small teams required • Other Skills: Strong organizational, written, and ...

... process simulation, sterile filling, visual inspection, container closure integrity testing, filter validation, labelling, packaging and shipping. * Drive risk-based approaches using tools such as ...

Simulation Coordinator

Springfield, IL · On-site

$57.48 - $61.55/hr

Ability to manage stock, ordering processes, and maintain accurate records and databases * Proficiency in operating and troubleshooting simulation equipment, manikins, and audio-visual systems

New

Simulation Specialist

Evanston, IL · On-site

$35.16 - $54.50/hr

Solicit instructor and student feedback following simulation experience to analyze the impact of simulation on the learning process. * Contribute to the development and implementation of policies ...

Solicit instructor and student feedback following simulation experience to analyze the impact of simulation on the learning process. * Contribute to the development and implementation of policies ...

Solicit instructor and student feedback following simulation experience to analyze the impact of simulation on the learning process. * Contribute to the development and implementation of policies ...

Manufacturing Engineer

Chicago, IL · On-site

$75K - $96K/yr

Work with offshore team for Manufacturing Process Simulation. * Apply Lean Manufacturing and Six Sigma tools and methodology throughout the manufacturing facility and processes. * Drive the ...

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Process Simulate information

What are the key skills and qualifications needed to thrive as a Process Simulate Specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate engineer?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.
Engineer II Process

Engineer II Process

Zachry Group

Downers Grove, IL • On-site

$84K - $119K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 8 days ago


Zachry Group rating

6.7

Company rating: 6.7 out of 10

Based on 63 frontline employees who took The Breakroom Quiz

60th of 80 rated construction


Job description


Zachry Group is seeking Process Engineer II candidates for our Downers Grove Engineering Design Center. The Process Engineer II will be responsible for routine process engineering and design tasks for assigned projects based on specific and detailed instructions received from the assigned supervisor.
Responsibilities
  • Develops Process Flow Diagrams (PFD), and Heat and Mass Balances (HMB)
  • Develops Piping and Instrumentation Diagrams (P&ID), and Process / Mechanical Equipment Datasheets
  • Performs hydraulic analysis and calculations for piping systems.
  • Develops process simulations.
  • Performs calculations for sizing and rating various equipment like pumps, horizontal and vertical vessels, heat exchangers, and air coolers.
  • Develops line lists, specialty items and piping tie-in lists.
  • Prepares instrument process datasheets and supports development of control narrative.
  • Writes Process Description and Process Design Basis
  • Devises new approaches to problems encountered, receives technical guidance on unusual or complex problems and supervisory approval on proposed plans for projects.
  • Works as a fully competent engineer in all conventional aspects of the subject matter or the functional area of the assignment.
  • Follows project responsibilities as defined for the assigned project position.
  • Supports projects as an individual contributor.
  • Participates in various client PFD, P&ID, and Process Hazard Analysis reviews (i.e.HAZID, HAZOP/LOPA).
  • Responsible for design of relief system including contingency analysis, relief valve sizing, flare header design, and flare header analysis.
  • Present technical information to peers and/or clients for review and comment.
  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.
  • Performs other duties of a related nature which may be assigned.
  • Presents technical information to peers and/or clients for review and comment.
  • Coordinates with High Value Engineering Center for engineering execution.
  • Evaluates equipment and process system designs to ensure compliance with safety and environmental regulations.
  • Other duties as assigned

Qualifications
• Bachelor's Degree in Chemical Engineering
• 3 - 7 years of experience working as a Process Engineer within the Energy & Chemical Industries
• Experience in performing hydraulic analysis, heat and material balance calculations and relief system analysis
• Experience in sizing and rating pumps, vessels and exchangers
• Experience in PFD and P&ID development
• Experience in developing instrument lists and line lists
• Good Communication Skills (Active Listening, Verbal, and Written)
• Complex Problem Solving (STEM)
• Attention to Detail
• Judgment and Decision Making
• Experience with Process Engineering Computer Software
• Strong desire to learn
• Ability to independently organize and prioritize work assignments and coordinate a variety of tasks, with ability to deal with conflicting priorities and deadlines.
PREFERRED QUALIFICATIONS
• Licensed Professional Engineer
• Experience as a Process Engineer in the refining, gas processing, chemical plant, food/beverage, corn wet milling, oilseed processing, decarbonization and/or energy transition industries.
PHYSICAL DEMANDS
Employee will be required to communicate in person, via telephone, email, manual dexterity, finger dexterity, multi limb coordination, oral expression, and comprehension. May be required to lift, carry and move objects safely.
WORK ENVIRONMENT
Will work in a general office environment. Capable of operating and functioning in a fast-paced work environment. Must possess a vision (corrected or uncorrected) that allows for clear visibility from a distance of 20 inches or less.
The above description covers the fundamental responsibilities of the Process Engineer II position. It shall not be construed as a complete listing of all miscellaneous, incidental or similar duties which may be required from day-to-day.
Zachry Group is dedicated in providing a Safe and Drug Free work environment; and is an Equal Opportunity Employer.
In accordance with Illinois Equal Pay Act, the expected salary range for this Illinois position, Process Engineer is between $84,500 and $119,025, annually. Actual pay will be adjusted based on experience, geographic location, and other job-related factors as permitted by law.
This position Process Engineer II is eligible for participation in Zachry's Total Employee Rewards Program, which includes medical, dental, vision, life insurance, disability coverage, and other ancillary benefits. This position is also eligible for participation in the 401(k) Retirement Savings Plan.

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About Zachry Group

Sourced by ZipRecruiter

Zachry Group is America's pacesetter in turnkey construction, engineering, maintenance, turnaround and fabrication services in the power, energy, chemicals, manufacturing and industrial sectors. It works with customers to plan, build, and renew their most critical facilities, so they can achieve their immediate and long-term goals, all at the highest safety standards. Zachry Group operates 35 offices, and averages 20,000 employees working in more than 400 locations nationwide. Please visit www.zachrygroup.com for more information.

Industry

Construction

Company size

10,000+ Employees

Headquarters location

San Antonio, TX, US

Year founded

1924