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Process Simulate Jobs in Illinois (NOW HIRING)

Proficiency in process simulation and data analysis tools. Strong problem-solving and analytical skills. Knowledge of quality management systems (ISO9001, GMP, etc.). Familiarity with process control ...

Must be able to read and understand English Skills: • Project management skills required. • Six Sigma Green Belt or Black Belt certification. • Proficiency in process simulation and data ...

Must be able to read and understand English Skills: · Project management skills required. · Six Sigma Green Belt or Black Belt certification. · Proficiency in process simulation and data analysis ...

Key Responsibilities Process Modeling & Simulation * Develop and validate first-principles and mechanistic models for key unit operations and process systems, capturing the physics of heat transfer ...

Senior Scientist Process Modeling

Chicago, IL · On-site

$94K - $128K/yr

Key Responsibilities Process Modeling & Simulation * Develop and validate first-principles and mechanistic models for key unit operations and process systems, capturing the physics of heat transfer ...

Proficiency in process simulation software * Excellent knowledge of process optimization techniques * Familiarity with industry regulations and standards Equal Opportunity Employer This employer is ...

... process simulation, and ERP/MES systems is a plus. Number of Direct Reports : None Job Titles of ... Direct Reports: None Certificates, Licenses, and Registrations : Must possess a valid driver ...

Process Engineer

Chicago, IL · On-site

$85K - $105K/yr

... process simulation, and ERP/MES systems is a plus. Number of Direct Reports : None Job Titles of ... Direct Reports: None Certificates, Licenses, and Registrations : Must possess a valid driver ...

Associate Process Engineer

Lisle, IL · On-site

$90K - $130K/yr

Knowledge of process simulation software (e.g., Aspen Plus, HYSYS) preferred Management: Experience in coordinating across multiple disciplines required Other Skills: Strong organizational, written ...

Associate Process Engineer

Lisle, IL · On-site

$90K - $130K/yr

Knowledge of process simulation software (e.g., Aspen Plus, HYSYS) preferred • Management: Experience in coordinating across multiple disciplines required • Other Skills: Strong organizational ...

Knowledge of process simulation software (eg Aspen Plus, HYSYS) preferred Management: Experience mentoring and leading small teams required Other Skills: Strong organizational, written, and verbal ...

Conduct technical evaluations, feasibility studies, and process simulations to identify improvement opportunities. * Support product commercialization by evaluating process capability and ...

Staff Process Engineer

Lisle, IL · On-site

$110K - $150K/yr

Knowledge of process simulation software (eg Aspen Plus, HYSYS) preferred Management: Experience mentoring and leading small teams required Other Skills: Strong organizational, written, and verbal ...

Staff Process Engineer

Lisle, IL · On-site

$110K - $150K/yr

Knowledge of process simulation software (eg Aspen Plus, HYSYS) preferred * Management: Experience mentoring and leading small teams required * Other Skills: Strong organizational, written, and ...

Conduct technical evaluations, feasibility studies, and process simulations to identify improvement opportunities. * Support product commercialization by evaluating process capability and ...

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Process Simulate information

What is a Process Simulate?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What are the key skills and qualifications needed to thrive as a Process Simulate specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

What job categories do people searching Process Simulate jobs in Illinois look for?

The top searched job categories for Process Simulate jobs in Illinois are:

Infographic showing various Process Simulate job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution.

Process Engineer

Rockford, IL


HENNIG INC

8.1

Company rating: 8.1 out of 10

Based on 16 frontline employees who took The Breakroom Quiz

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Full-time

Re-posted 12 hours ago


Job description

Description

Summary: The Process Engineer is responsible designing, implementing, monitoring and improving manufacturing or operational processes to increase efficiency, quality, safety, and productivity while reducing costs and waste.

Essential Duties & Responsibilities:

Analyze existing production and operational processes.

Evaluate and improve manufacturing processes to increase productivity and reduce costs.

Develop and implement process improvements.

Monitor process performance using data analysis and key performance indicators (KPIs).

Identify and troubleshoot production issues.

Conduct root cause analysis and recommend corrective actions.

Ensure compliance with safety, environmental, and quality standards.

Create and update standard operating procedures (SOPs).

Collaborate with production, maintenance, quality, and engineering teams.

Lead continuous improvement initiatives such as Lean Manufacturing, Six Sigma, and Kaizen projects.

Support equipment installation, commissioning, and validation activities.

Prepare technical reports and process documentation.

Other duties as assigned.

Physical Demands:

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. While performing the duties of this job,

Requirements

Qualifications & Requirements:

Education: Bachelor's degree in mechanical engineering, Industrial Engineering, Manufacturing Engineering, or a related field.

Experience: 5+ years of experience in manufacturing, production, or process optimization. Experience with ERP, MES, or SCADA systems.

Reading Ability: Must be able to read and understand English

Skills:

Project management skills required.

Six Sigma Green Belt or Black Belt certification.

Proficiency in process simulation and data analysis tools.

Strong problem-solving and analytical skills.

Knowledge of quality management systems (ISO9001, GMP, etc.).

Familiarity with process control and automation.

Excellent communication and teamwork skills.


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