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Process Simulate Jobs in Illinois (NOW HIRING)

Senior Process Engineer

Bloomington, IL · On-site

$98K - $127K/yr

Perform detailed process engineering calculations including heat and material balances and process simulations. * Develop and review Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams ...

Proficiency in process simulation software * Excellent knowledge of process optimization techniques * Familiarity with industry regulations and standards Equal Opportunity Employer This employer is ...

Perform design calculations and simulations to support CAPEX/OPEX project requirements * Conduct ... Perform process simulations using ASPEN/HYSYS * Sizing and specification of control valves and ...

... process simulation, and ERP/MES systems is a plus. Number of Direct Reports : None Job Titles of ... Direct Reports: None Certificates, Licenses, and Registrations : Must possess a valid driver ...

Process Engineer

Chicago, IL · On-site

$85K - $105K/yr

... process simulation, and ERP/MES systems is a plus. Number of Direct Reports : None Job Titles of ... Direct Reports: None Certificates, Licenses, and Registrations : Must possess a valid driver ...

Engineer II Process

Downers Grove, IL · On-site

$84K - $119K/yr

Develops process simulations. * Performs calculations for sizing and rating various equipment like pumps, horizontal and vertical vessels, heat exchangers, and air coolers. * Develops line lists ...

Associate Process Engineer

Lisle, IL · On-site

$90K - $130K/yr

Knowledge of process simulation software (e.g., Aspen Plus, HYSYS) preferred Management: Experience in coordinating across multiple disciplines required Other Skills: Strong organizational, written ...

Associate Process Engineer

Lisle, IL · On-site

$90K - $130K/yr

Knowledge of process simulation software (e.g., Aspen Plus, HYSYS) preferred • Management: Experience in coordinating across multiple disciplines required • Other Skills: Strong organizational ...

Knowledge of process simulation software (eg Aspen Plus, HYSYS) preferred Management: Experience mentoring and leading small teams required Other Skills: Strong organizational, written, and verbal ...

Staff Process Engineer

Lisle, IL · On-site

$110K - $150K/yr

Knowledge of process simulation software (eg Aspen Plus, HYSYS) preferred Management: Experience mentoring and leading small teams required Other Skills: Strong organizational, written, and verbal ...

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Process Simulate information

What are the key skills and qualifications needed to thrive as a Process Simulate Specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What is a Process Simulate engineer?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.

Senior Process Engineer

NEXHR

Bloomington, IL • On-site

$98K - $127K/yr

Other

Posted 12 days ago


Job description

We are seeking a skilled Process / Design Engineer with a strong foundation in Chemical Engineering and hands-on experience in industrial gas or related process industries. This role is focused on technical process design and engineering delivery rather than project management, making it ideal for individuals who enjoy deep involvement in process calculations, system design, and plant optimisation.


The successful candidate will bring ideally bring experience from industrial gases, Air Separation Units (ASU), LNG, cryogenic systems or similar process environments. Candidates with strong backgrounds in distillation systems will also be considered where cryogenic experience is limited.


Key Responsibilities

  • Perform detailed process engineering calculations including heat and material balances and process simulations.
  • Develop and review Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs).
  • Size and specify process equipment such as compressors, heat exchangers, distillation columns, and associated systems.
  • Contribute to the design and optimisation of cryogenic processes, including purification, refrigeration, compression, and distillation systems.
  • Support chemical process design activities, particularly distillation and separation processes.
  • Provide input into FEED and detailed engineering phases of projects.
  • Support commissioning and start-up activities from a process engineering perspective.
  • Collaborate with customers, vendors, and internal multidisciplinary teams to resolve technical challenges and ensure design integrity.


Requirements

  • Degree in Chemical Engineering or a related discipline.
  • Proven experience in a process or design engineering role within industrial gases, ASU, LNG, cryogenic, or comparable process industries.
  • Strong understanding of process design fundamentals, including thermodynamics and mass transfer.
  • Experience with process simulation tools (e.g., Aspen HYSYS, Aspen Plus, or similar).
  • Demonstrated capability in equipment sizing and specification.
  • Familiarity with FEED and detailed engineering project phases.
  • Ability to engage effectively with technical stakeholders, both internally and externally.


Preferred Experience

  • Direct experience with cryogenic process systems.
  • Exposure to distillation, separation technologies, or gas processing systems.
  • Involvement in plant commissioning or start-up activities.