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Process Engineer Jobs in Pleasant Prairie, WI (NOW HIRING)

Sterling Engineering

Process Engineer

Mchenry, IL · On-site

$100K - $125K/yr

Process Engineer Location : Northwestern Suburbs of Chicago, IL - McHenry, IL Full Time Permanent Salary range: $100,000 - $125,000 I am looking for an experienced Process Engineer to support ...

Foxconn WI

Process Engineer

Mount Pleasant, WI · On-site

Process Engineer Department: GL6 Repair & Rework Employment Type: Full Time Location: SMC Reporting To: Aaron Lemkau Description FII USA, Inc., a Foxconn Technology Group Company, is seeking a ...

IEA

Process Engineer

Kenosha, WI · On-site

The Process Engineer receives direction from the Manufacturing Engineering Manager and works independently with a focus on process and workflow documentation creation and refinement. The Process ...

Foxconn WI

Process Engineer

Mount Pleasant, WI

The Process Engineer will analyze repair process performance, drive process optimization projects, and support documentation and technician training while assisting the Repair & Rework Engineering ...

Flex Ltd.

Process Engineer

Buffalo Grove, IL · On-site

$99K - $137K/yr

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing ...

Flex

Process Engineer

Buffalo Grove, IL

$99K - $137K/yr

The Process Engineer will be based in Buffalo Grove, IL reporting to the Process Engineering Manager. The Process Engineer plans, directs, and coordinates manufacturing processes by providing ...

Eagle Foods, LLC

Process Engineer

Waukegan, IL

Spend time on production lines developing deep understanding of all equipment and process flow * Execute plant priorities established by CI and Engineering Manager * Execute capital projects that ...

Eagle Foods, LLC

Process Engineer

Waukegan, IL · On-site

Spend time on production lines developing deep understanding of all equipment and process flow * Execute plant priorities established by CI and Engineering Manager * Execute capital projects that ...

Eagle Foods, LLC

Process Engineer

Waukegan, IL

Spend time on production lines developing deep understanding of all equipment and process flow * Execute plant priorities established by CI and Engineering Manager * Execute capital projects that ...

Red Dynamics, Inc

Senior Process Engineer

Kenosha, WI · On-site

$100K - $130K/yr

The Process Engineer is responsible for developing manufacturing and testing methods to support a variety of departmental activities. The Process Engineer works on every step of the manufacturing ...

Aptar Group

Sr. Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

The Senior Process Engineer will be responsible for product launch support, continuous improvement projects and large capital projects to improve plant efficiency. JOB DUTIES * Be process matter ...

Aptar Group

Sr. Process Engineer

Mukwonago, WI

$102K - $132K/yr

The Senior Process Engineer will be responsible for product launch support, continuous improvement projects and large capital projects to improve plant efficiency. JOB DUTIES * Be process matter ...

AptarGroup, Inc.

Sr. Process Engineer

Mukwonago, WI · On-site

$102K - $132K/yr

The Senior Process Engineer will be responsible for product launch support, continuous improvement projects and large capital projects to improve plant efficiency. JOB DUTIES * Be process matter ...

Tetra Pak

Be Seen First

Senior Process Engineer

Vernon Hills, IL · On-site

$103K - $133K/yr

As a Senior Process Engineer, you will play a key role in designing and implementing innovative process solutions for a wide range of projects, from small-scale to large-scale initiatives. You'll ...

Tetra Pak

Be Seen First

Senior Process Engineer

Vernon Hills, IL · On-site

$103K - $133K/yr

As a Senior Process Engineer, you will play a key role in designing and implementing innovative process solutions for a wide range of projects, from small-scale to large-scale initiatives. You'll ...

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All JobsProcess Engineer JobsProcess Engineer Jobs in Pleasant Prairie, WI

Process Engineer information

See Pleasant Prairie, WI salary details

$48K

$89.2K

$138.1K

How much do process engineer jobs pay per year?

As of Jul 23, 2026, the average yearly pay for process engineer in Pleasant Prairie, WI is $89,180.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,200.00 and $99,800.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
More about Process Engineer jobs
What cities near Pleasant Prairie, WI are hiring for Process Engineer jobs? Cities near Pleasant Prairie, WI with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Pleasant Prairie, WI as of July 2026, with employment types broken down into 1% Locum Tenens, 87% Full Time, 10% Part Time, and 2% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $89,180 per year, or $42.9 per hour.
Process Engineer

Process Engineer

Sterling Engineering

Mchenry, IL • On-site

$100K - $125K/yr

Other

This job post has expired today. Applications are no longer accepted.

Job description

Position: Process Engineer

Location: Northwestern Suburbs of Chicago, IL - McHenry, IL

Full Time Permanent

Salary range: $100,000 - $125,000


I am looking for an experienced Process Engineer to support manufacturing operations, process improvement initiatives, new product introductions, and engineering projects within a fast-paced manufacturing environment.


In this role you will work closely with Operations, Quality, and Engineering teams to improve manufacturing processes, reduce waste, increase efficiency, support validation activities, and drive continuous improvement efforts throughout the facility.


Overview of Responsibilities

  • Lead and manage multiple engineering projects simultaneously.
  • Identify and implement process improvements to increase efficiency, quality, and throughput.
  • Analyze manufacturing data and develop solutions to improve process performance.
  • Support new product introductions and process implementation activities.
  • Develop and execute process studies, validations, and continuous improvement projects.
  • Perform root cause analysis and support corrective and preventive actions.
  • Create and maintain engineering documentation, specifications, procedures, and technical records.
  • Conduct risk assessments and support change management activities.
  • Utilize statistical tools and data analysis to drive decision-making and process improvements.
  • Partner with cross-functional teams including Production, Quality, Maintenance, and Leadership to achieve operational goals.
  • Support efforts to reduce scrap, downtime, and manufacturing costs while improving product quality.


QUALIFICATIONS

  • Bachelor's degree in Engineering, but equivalent experience will be considered.
  • 8+ years of experience in Process Engineering, Manufacturing Engineering, Quality Engineering, or a related technical role within a manufacturing environment.
  • Strong background in process improvement and continuous improvement methodologies.
  • Experience with process validation activities, including IQ/OQ/PQ and DOE preferred.
  • Proficiency with Microsoft Office and statistical analysis software such as Minitab.
  • Strong project management, analytical, and problem-solving skills.
  • Excellent communication skills and the ability to work effectively across multiple departments.
  • Six Sigma or Lean Manufacturing training/certification.
  • Experience with CAD software such as SolidWorks.
  • Experience supporting quality systems, CAPA investigations, and process capability improvements.


Sterling has helped build careers for thousands of professionals like yourself. Our expert recruiters support you at every step in the process and as a Best of Staffing company, Sterling provides exciting work with exceptional employers across the U.S.


Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.


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