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Process Engineer Jobs in Pleasant Prairie, WI (NOW HIRING)

Manufacturing Process Engineer

Buffalo Grove, IL · On-site

$75K - $100K/yr

Independently executes the design of products/processes/equipment /systems/facilities using standard engineering theories, concepts, and techniques within the discipline. Independently investigates ...

Sr. Process Engineer

Sturtevant, WI

$100K - $130K/yr

As a Senior Process Engineer at Oterra, you will serve as the primary technical catalyst for our North American manufacturing operations. With 10+ years of expertise, you will bridge the gap between ...

The Director of Process Engineering will lead the process engineering effort for multiple strategic projects. This role serves as the owner-side Design Authority for process engineering on major ...

Sr. Process Engineer

Mount Pleasant, WI · On-site

$100K - $130K/yr

As a Senior Process Engineer at Oterra, you will serve as the primary technical catalyst for our North American manufacturing operations. With 10+ years of expertise, you will bridge the gap between ...

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Showing results 1-20

Process Engineer information

See Pleasant Prairie, WI salary details

$48K

$89.2K

$138.1K

How much do process engineer jobs pay per year?

As of Jun 24, 2026, the average yearly pay for process engineer in Pleasant Prairie, WI is $89,180.00, according to ZipRecruiter salary data. Most workers in this role earn between $72,200.00 and $99,800.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a Process Engineer?

A Process Engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements often using tools like Six Sigma or Lean methodologies. The role typically requires knowledge of engineering principles, process control systems, and relevant certifications.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineer makes $500,000 a year?

While most process engineers earn significantly less, some senior-level or specialized process engineers in high-paying industries such as oil and gas, pharmaceuticals, or chemical manufacturing can reach or exceed $500,000 annually, especially with bonuses and stock options. Achieving this level typically requires extensive experience, advanced certifications, and working in high-demand environments.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What is the salary of a Process Engineer in the US?

The average salary for a Process Engineer in the US is approximately $75,000 to $105,000 per year, depending on experience, location, and industry. Entry-level positions typically start around $65,000, while experienced engineers with specialized skills can earn over $110,000 annually.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis, often working closely with production teams and utilizing industry standards.
What cities near Pleasant Prairie, WI are hiring for Process Engineer jobs? Cities near Pleasant Prairie, WI with the most Process Engineer job openings:
Infographic showing various Process Engineer job openings in Pleasant Prairie, WI as of June 2026, with employment types broken down into 2% Locum Tenens, 2% As Needed, and 96% Full Time. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $89,180 per year, or $42.9 per hour.

Manufacturing Process Engineer

Abbott

Buffalo Grove, IL • On-site

$75K - $100K/yr

Full-time

Medical, Life, Retirement

Posted 8 days ago


Abbott rating

7.9

Company rating: 7.9 out of 10

Based on 132 frontline employees who took The Breakroom Quiz

149th of 520 rated manufacturers


Job description

Abbott is a global healthcare leader that helps people live more fully at all stages of life. Our portfolio of life-changing technologies spans the spectrum of healthcare, with leading businesses and products in diagnostics, medical devices, nutritionals and branded generic medicines. Our 115,000 colleagues serve people in more than 160 countries.JOB DESCRIPTION:

Working at Abbott

At Abbott, you can do work that matters, grow, and learn, care for yourself and your family, be your true self, and live a full life. You'll also have access to:

  • Career development with an international company where you can grow the career you dream of.

  • Employees can qualify for free medical coverage in our Health Investment Plan (HIP) PPO medical plan in the next calendar year.

  • An excellent retirement savings plan with a high employer contribution.

  • Tuition reimbursement, the Freedom 2 Save student debt program, and FreeU education benefit - an affordable and convenient path to getting a bachelor's degree.

  • A company recognized as a great place to work in dozens of countries worldwide and named one of the most admired companies in the world by Fortune.

  • A company that is recognized as one of the best big companies to work for as well as the best place to work for diversity, working mothers, female executives, and scientists.

The Opportunity

This position works out of our Buffalo Grove, IL location in the Abbott Diabetes Care division where we are focused on helping people with diabetes manage their health with life-changing products that provide accurate data to drive better-informed decisions. We're revolutionizing the way people monitor their glucose levels with our new sensing technology.

This role is specific to a Reliability / Maintenance engineering discipline. With the primary purpose of sustaining the automation equipment at a large manufacturing site.

What You'll Work On

Managing spare part inventory levels for assigned equipment family. Identify stock out conditions and work with the parts management team to expedite restocking.

Overseeing identification of obsolete parts, identifying replacements, and completing all engineering reviews, documentation and validation.

Managing equipment upgrades working closely with equipment OEM's.

Through reliability reviews, develop continuous improvement project to reduce unplanned down time, and increase first pass yield.

Identifying preventive maintenance deficiencies and work with TPM to enhance them.

Identify spare parts that are eligible for refurbishment and work with the approved refurbishment contractor to have the part repaired.

Plans and conducts small- to medium-sized assigned projects within engineering specialty requiring conventional types of plans, investigations, and/or equipment.

Maintains a good understanding of customer, business, and technical considerations, incorporating into work/project scoping and planning.

Estimates and coordinates resources needed (materials, budget, time, and people) to accomplish assigned tasks, incorporating contingencies.

Participates in basic economic analysis and feasibility studies related to project alternatives with support.

Benchmarks and monitors external and internal environments, evaluating changes as potential indicators of future problems and/ or opportunities, and preparing for those potential scenarios.

Independently executes the design of products/processes/equipment /systems/facilities using standard engineering theories, concepts, and techniques within the discipline.

Independently investigates, conducts tests or experiments, gathers data, and performs preliminary analysis, reports findings and communicates recommendations to a variety of stakeholder audiences.

Creates/modifies designs for intermediate problems, including designing and modifying more complex components/processes, and writing detailed design specifications.

Reviews and analyzes data for patterns/trends, seeing relationships of growing complexity among the data, drawing insights, and making recommendations to pursue opportunities and/or solve problems.

Conducts root cause analysis to resolve underlying problems, applying a customer-centric lens to identify needs and propose solutions/alterations to meet those needs.

Implements improvements to methods, designs, and processes, proactively sharing and adopting ideas and best practices to reduce cost and optimize efficiencies/effectiveness. Communicates to a variety of stakeholders using formal and informal media, based on the needs and priorities of the audience.

Builds open, honest, collaborative with a network of colleagues, contractors, and vendors by developing an understanding of others' needs, promoting common goals, and following through on commitments.

Mentors others by sharing technical expertise and providing feedback and guidance within the team and to cross-functional partners

Required Qualifications

Bachelors Degree in Engineering, Science, or closely related discipline is desired or an equivalent combination of education and work experience. Additional post graduate education may contribute towards the desired years of experience.

Minimum of 2 years of experience in engineering, project management, and / or operational experience.

Possesses a working technical knowledge and application of concepts, practices, and procedures.

Works on problems of moderate scope where analysis of situations or data requires a review of identifiable factors.

Preferred Qualifications

Exercises judgment within defined procedures and practices to determine appropriate action.

Interacts well with diverse groups within engineering and maintains strong working relationships with internal and external collaborators.

Listens to and understands others' points of view and articulates tactfully and respectfully one's own perspective orally, in writing, and in presentations.

Works well with other engineers in a collaborative, fast-paced goal-driven environment.

Possesses interpersonal skills to negotiate and reconcile differences.

Has a technical background in health care, nutritional products, laboratory diagnostics, medical devices, pharmaceutical, or similar industries

Apply Now

Learn more about our health and wellness benefits, which provide the security to help you and your family live full lives: https://abbottbenefits.com/

Follow your career aspirations to Abbott for diverse opportunities with a company that can help you build your future and live your best life. Abbott is an Equal Opportunity Employer, committed to employee diversity.

Connect with us at abbott.com, on LinkedIn at https://www.linkedin.com/company/abbott-/, and on Facebook at https://www.facebook.com/AbbottCareers.

The base pay for this position is

$68,000.00 - $136,000.00

In specific locations, the pay range may vary from the range posted.

JOB FAMILY:EngineeringDIVISION:ADC Diabetes CareLOCATION:United States > Buffalo Grove : 1250 Barclay BlvdADDITIONAL LOCATIONS:WORK SHIFT:StandardTRAVEL:Yes, 10 % of the TimeMEDICAL SURVEILLANCE:NoSIGNIFICANT WORK ACTIVITIES:Continuous sitting for prolonged periods (more than 2 consecutive hours in an 8 hour day), Keyboard use (greater or equal to 50% of the workday)Abbott is an Equal Opportunity Employer of Minorities/Women/Individuals with Disabilities/Protected Veterans.EEO is the Law link - English: http://webstorage.abbott.com/common/External/EEO_English.pdfEEO is the Law link - Espanol: http://webstorage.abbott.com/common/External/EEO_Spanish.pdf

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