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Process Engineer Jobs in Muskego, WI (NOW HIRING)

Position Title - Process Engineer IV Shift - 1st Shift Location - Richfield, WI Type - Full-Time Compensation - $120,000 - $150,000 Position Overview The Process Engineer IV is a senior-level ...

Job Type Full-time Description The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered ...

Process Engineer Department: GL6 Repair & Rework Employment Type: Full Time Location: SMC Reporting To: Aaron Lemkau Description FII USA, Inc., a Foxconn Technology Group Company, is seeking a ...

The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The Probst Group ...

Description The Probst Group is seeking a Process Engineer to support our customers and organization, specializing in industrial wastewater and the development of unique engineered solutions. The ...

Process Engineer

Wauwatosa, WI · On-site

$80K - $100K/yr

Job Title: Process Engineer - Core Room Location: Wauwatosa, WI (On-Site) Salary: $80,000 - $100,000 annually, based on experience Are you ready to accelerate your career with a best-in-class ...

Process Engineer

Wauwatosa, WI · On-site

$80K - $100K/yr

Job Title: Process Engineer - Core Room Location: Wauwatosa, WI (On-Site) Salary: $80,000 - $100,000 annually, based on experience Are you ready to accelerate your career with a best-in-class ...

The Process Engineer will analyze repair process performance, drive process optimization projects, and support documentation and technician training while assisting the Repair & Rework Engineering ...

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

As a Process Engineer at MGS, you will be responsiblefor the upkeep of equipment and processes to ensure product consistently meets the customer's quality requirements. Are you inspired by the ...

Process Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

The Process Engineer is focused on production quality, yield improvements, and product formulations within site operations. The position requires engagement in multiple projects including improvement ...

Growing Manufacturing Company in Butte, Montana has a need for a Process Engineer. This is a direct hire role with a full benefits package and relocation. Prefer a B.S. in Engineering, and a minimum ...

The Principal Process Engineer will: Identify comprehensive solutions through root cause analysis determined through Lean and 6 sigma tools and methodology. Conduct robust scientific studies to ...

Process Engineer

Whitewater, WI · On-site

$95K - $115K/yr

The Process Engineer will be responsible for supporting testing, application development, troubling shooting, as well as, helping the service and parts business development in the (varies) portion of ...

As a Process Engineer you will have a direct impact on making life saving devices each day and every day. This role provides Engineering support and optimization improvements on established equipment ...

As a Process Engineer you will have a direct impact on making life saving devices each day and every day. This role provides Engineering support and optimization improvements on established equipment ...

As a Process Engineer you will have a direct impact on making life saving devices each day and every day. This role provides Engineering support and optimization improvements on established equipment ...

As a Process Engineer you will have a direct impact on making life saving devices each day and every day. This role provides Engineering support and optimization improvements on established equipment ...

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Process Engineer information

See Muskego, WI salary details

$46.6K

$86.7K

$134.2K

How much do process engineer jobs pay per year?

As of Jun 18, 2026, the average yearly pay for process engineer in Muskego, WI is $86,650.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,200.00 and $97,000.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a Process Engineer?

A Process Engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements often using tools like Six Sigma or Lean methodologies. The role typically requires knowledge of engineering principles, process control systems, and relevant certifications.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineer makes $500,000 a year?

While most process engineers earn significantly less, some senior-level or specialized process engineers in high-paying industries such as oil and gas, pharmaceuticals, or chemical manufacturing can reach or exceed $500,000 annually, especially with bonuses and stock options. Achieving this level typically requires extensive experience, advanced certifications, and working in high-demand environments.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What is the salary of a Process Engineer in the US?

The average salary for a Process Engineer in the US is approximately $75,000 to $105,000 per year, depending on experience, location, and industry. Entry-level positions typically start around $65,000, while experienced engineers with specialized skills can earn over $110,000 annually.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis, often working closely with production teams and utilizing industry standards.
What are the most commonly searched types of Process Engineer jobs in Muskego, WI? The most popular types of Process Engineer jobs in Muskego, WI are:
What cities near Muskego, WI are hiring for Process Engineer jobs? Cities near Muskego, WI with the most Process Engineer job openings:

$120K - $150K/yr

Other

Posted 14 days ago


Job description

Position Title – Process Engineer IV

Shift – 1st Shift

Location – Richfield, WI

Type – Full-Time

Compensation – $120,000 – $150,000


Position Overview

The Process Engineer IV is a senior-level engineering role responsible for leading the design, development, and optimization of complex manufacturing processes, tooling, and fixturing. This individual owns projects from concept through completion, driving process improvements, manufacturability, and cost efficiency while partnering cross-functionally with production, quality, and customers.


Key Responsibilities

• Lead complex engineering projects from concept through production, ensuring quality, cost, and schedule adherence

• Develop and validate manufacturing models using CAD, 2D drawings, and scanning data

• Design and optimize machining processes, tooling, and fixturing solutions

• Provide technical direction to CAM programmers on toolpaths, machining strategies, and cutting parameters

• Conduct design reviews with internal teams and customers to ensure manufacturability and compliance

• Create and maintain engineering documentation including CAD models, drawings, routings, and revision-controlled data

• Analyze materials, features, and manufacturing methods to improve efficiency and performance

• Collaborate with Production, Quality, and Operations to resolve process and design issues

• Evaluate and implement workholding solutions (vises, fixtures, vacuum/magnetic systems, soft jaws, etc.)

• Generate RFQs, BOMs, routings, and cost estimates within ERP systems

• Lead job kickoff meetings and support contract review processes

• Drive continuous improvement initiatives focused on cost reduction, efficiency, and repeatability


Must Haves

• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or related field OR 5+ years of relevant process engineering experience

• Strong experience in precision machining environments

• Advanced proficiency in CAD/CAM software

• Deep understanding of GD&T and blueprint interpretation

• Proven ability to lead projects from concept through production

• Experience designing tooling, fixtures, and workholding solutions

• Strong knowledge of machining processes, cutting strategies, and manufacturability

• Experience collaborating cross-functionally with production, quality, and customers

• Strong problem-solving, analytical, and decision-making skills

• Effective communication and project management capabilities


Nice to Have

• 10+ years of experience in manufacturing or process engineering

• Experience with Powermill, Siemens NX, or advanced CAM platforms

• Six Sigma Black Belt or strong continuous improvement background

• ERP system experience (BOMs, routings, quoting, RFQs)

• Experience working in regulated environments (ITAR / CUI)

• Advanced 3D modeling and simulation experience

• Experience leading cross-functional teams or mentoring junior engineers


Work Environment / Physical Requirements

• Hybrid office and shop-floor environment

• Moderate noise levels and exposure to active machining operations

• Exposure to moving equipment, oils, cutting fluids, dust, and fumes

• Occasional lifting up to 50 lbs

• Frequent standing, walking, bending, and reaching

• Ability to read blueprints, gauges, and technical documentation

• Strong communication skills required for cross-functional collaboration