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Process Engineer Process Engineer Jobs in Birmingham, AL

Position Summary The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role ...

Process Engineering Manager Croda is a FTSE100 organization driven around our purpose of Smart Science to Improve Lives™. With over 6,000 employees across 39 countries, we are focused on the ...

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Process Engineer Process Engineer information

See Birmingham, AL salary details

$46.4K

$86.2K

$133.6K

How much do process engineer process engineer jobs pay per year?

As of Jul 5, 2026, the average yearly pay for process engineer process engineer in Birmingham, AL is $86,238.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,800.00 and $96,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant degree and sometimes PE certification. Familiarity with tools like AutoCAD, process simulation software (such as Aspen Plus or HYSYS), and Six Sigma methodologies is typically required. Strong problem-solving abilities, analytical thinking, and effective communication skills help you collaborate across departments and drive process improvements. These capabilities are crucial for optimizing production, ensuring safety, and achieving operational efficiency in manufacturing or industrial settings.

What is the difference between Process Engineer Process Engineer vs Process Engineer?

AspectProcess EngineerProcess Engineer
CredentialsBachelor's in Engineering or related field, certifications like Six Sigma often preferredBachelor's degree in Chemical, Mechanical, or Industrial Engineering; certifications like Six Sigma are common
Work EnvironmentManufacturing plants, chemical facilities, or production linesIndustrial settings, plant floors, or process development departments
Industry UsageManufacturing, chemical, oil & gas, pharmaceuticalsSimilar industries, often overlapping in chemical, manufacturing, and energy sectors

Both roles focus on optimizing manufacturing processes, ensuring safety, and improving efficiency. They often share similar qualifications and work environments, making them closely related in the industry.

What are some common challenges a Process Engineer might face when implementing process improvements in a manufacturing environment?

Process Engineers often encounter resistance to change from team members who are accustomed to existing workflows. Additionally, they must balance cost constraints with the need for efficiency and quality improvements. Coordinating across departments—such as production, quality assurance, and maintenance—can present communication challenges, requiring strong collaboration skills. Successful Process Engineers address these issues by engaging stakeholders early, clearly communicating the benefits of changes, and using data-driven approaches to demonstrate positive outcomes.

What are Process Engineers?

Process Engineers are professionals who design, implement, control, and optimize industrial processes, often within manufacturing or chemical plants. They work to improve efficiency, safety, and quality by analyzing workflows and modifying equipment or systems. Process Engineers commonly collaborate with other engineers and technicians to troubleshoot problems and develop solutions that enhance production. Their work is critical for ensuring that operations run smoothly, cost-effectively, and in compliance with safety and environmental standards.
What are popular job titles related to Process Engineer Process Engineer jobs in Birmingham, AL? For Process Engineer Process Engineer jobs in Birmingham, AL, the most frequently searched job titles are:
What job categories do people searching Process Engineer Process Engineer jobs in Birmingham, AL look for? The top searched job categories for Process Engineer Process Engineer jobs in Birmingham, AL are:
What cities near Birmingham, AL are hiring for Process Engineer Process Engineer jobs? Cities near Birmingham, AL with the most Process Engineer Process Engineer job openings:
PROCESS ENGINEER for Sirch Inc.

PROCESS ENGINEER for Sirch Inc.

Hikinex

Birmingham, AL • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 17 days ago


Job description

Position Summary
The Process Engineer is responsible for the development and delivery of process engineering design packages on time, within budget, and to the highest standards of quality. This role requires technical excellence in process design and coordination, as well as the ability to interface with clients, lead design efforts, and support field execution.
Ideal candidates will have broad industrial experience and the versatility to work across multiple sectors within a fast-paced, project-driven EPC environment.
Key Responsibilities
  • Promote a culture of safety, incorporating safety-related design principles into all process engineering work.
  • Plan, organize, and oversee process engineering activities, ensuring quality, schedule adherence, and budget performance.
  • Develop process design criteria, PFDs, P&IDs, mass and energy balances, and hydraulic calculations.
  • Specify and size process equipment, prepare data sheets, and assist with bid package development and technical bid evaluations.
  • Coordinate with clients to develop and clarify scope, design requirements, and technical expectations.
  • Interface with project management, construction, and other disciplines (mechanical, electrical, civil, controls) to ensure integrated project delivery.
  • Support estimating and proposal development, providing process scope, deliverables, and preliminary design data.
  • Review vendor documents and reconcile against process design documentation for technical alignment.
  • Perform and check engineering calculations, reports, and design studies to ensure accuracy and compliance with applicable codes and standards.
  • Participate in HAZOPs, design reviews, and constructability sessions to ensure safe, operable, and maintainable designs.
  • Provide field support during construction, startup, and commissioning, including troubleshooting and performance testing.
  • Assist with process optimization and system reliability improvements based on operational feedback.

Qualifications
  • Bachelor's degree in Chemical, Mechanical, or Process Engineering from an accredited institution (Master's preferred).
  • 5-30+ years of progressive process engineering experience on heavy industrial projects in EPC or plant environments.
  • Demonstrated experience in PFD/P&ID development, heat and material balances, equipment specification, and process simulation.
  • Strong familiarity with industry codes, standards, and safety regulations (ASME, API, NFPA, OSHA).
  • Experience in pulp & paper, chemical, manufacturing, or power facilities strongly preferred.
  • Proficiency with process simulation software (Aspen Plus, HYSYS, AFT Fathom/Arrow, etc.) and design tools (AutoCAD, SmartPlant P&ID, or MicroStation).
  • Excellent communication and leadership skills with the ability to guide junior engineers and collaborate across disciplines.
  • Professional Engineer (PE) registration preferred or ability to obtain.
  • Willingness to travel for project-related activities as required.

Compensation and Benefits
  • Competitive compensation based on experience and project role.
  • Full-time employees are eligible for comprehensive benefits, including health, dental, vision, 401(k), and paid time off.
  • Contract roles available for senior professionals seeking project-based flexibility.

Why Join Us
  • Contribute to major design/build industrial projects that shape North America's infrastructure.
  • Join a team recognized for technical excellence, innovation, and construction integration.
  • Thrive in a safety-first culture that values teamwork, accountability, and career development.

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About Hikinex

Sourced by ZipRecruiter

Hikinex is a multi-channel integrated service provider designed to help Companies scale fast and drive more profit. We leverage diverse resources to provide Superior services at a fraction of the cost.

Industry

Strategic planning consulting services

Company size

51 - 200 Employees

Headquarters location

San Francisco, CA, US

Year founded

2016

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