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Process Engineer Process Engineer Jobs in Birmingham, AL

As the Process Engineer, you are a part of Best people . You will utilize our Best Systems to troubleshoot mechanical and electrical systems in a production environment, delivering our customers the ...

As the Process Engineer, you are a part of Best people . You will utilize our Best Systems to troubleshoot mechanical and electrical systems in a production environment, delivering our customers the ...

Lead process engineering scope across all project phases including: * Feasibility studies * Conceptual design * Detailed engineering * Procurement support * Construction support * Startup and ...

Quanta Power Solutions is seeking a motivated Process Engineer II to support the design and development of process systems for power generation projects, including simple-cycle gas turbine ...

Lead Paper Process Engineer

Birmingham, AL · On-site

$97K - $126K/yr

Lead Paper Process Engineer Job Summary: As the Lead Paper Process Engineer, responsibilities include development and delivery of the process engineering deliverables on time, within budget and ...

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Process Engineer Process Engineer information

See Birmingham, AL salary details

$46.4K

$86.2K

$133.6K

How much do process engineer process engineer jobs pay per year?

As of Jul 5, 2026, the average yearly pay for process engineer process engineer in Birmingham, AL is $86,238.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,800.00 and $96,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant degree and sometimes PE certification. Familiarity with tools like AutoCAD, process simulation software (such as Aspen Plus or HYSYS), and Six Sigma methodologies is typically required. Strong problem-solving abilities, analytical thinking, and effective communication skills help you collaborate across departments and drive process improvements. These capabilities are crucial for optimizing production, ensuring safety, and achieving operational efficiency in manufacturing or industrial settings.

What is the difference between Process Engineer Process Engineer vs Process Engineer?

AspectProcess EngineerProcess Engineer
CredentialsBachelor's in Engineering or related field, certifications like Six Sigma often preferredBachelor's degree in Chemical, Mechanical, or Industrial Engineering; certifications like Six Sigma are common
Work EnvironmentManufacturing plants, chemical facilities, or production linesIndustrial settings, plant floors, or process development departments
Industry UsageManufacturing, chemical, oil & gas, pharmaceuticalsSimilar industries, often overlapping in chemical, manufacturing, and energy sectors

Both roles focus on optimizing manufacturing processes, ensuring safety, and improving efficiency. They often share similar qualifications and work environments, making them closely related in the industry.

What are some common challenges a Process Engineer might face when implementing process improvements in a manufacturing environment?

Process Engineers often encounter resistance to change from team members who are accustomed to existing workflows. Additionally, they must balance cost constraints with the need for efficiency and quality improvements. Coordinating across departments—such as production, quality assurance, and maintenance—can present communication challenges, requiring strong collaboration skills. Successful Process Engineers address these issues by engaging stakeholders early, clearly communicating the benefits of changes, and using data-driven approaches to demonstrate positive outcomes.

What are Process Engineers?

Process Engineers are professionals who design, implement, control, and optimize industrial processes, often within manufacturing or chemical plants. They work to improve efficiency, safety, and quality by analyzing workflows and modifying equipment or systems. Process Engineers commonly collaborate with other engineers and technicians to troubleshoot problems and develop solutions that enhance production. Their work is critical for ensuring that operations run smoothly, cost-effectively, and in compliance with safety and environmental standards.
What are popular job titles related to Process Engineer Process Engineer jobs in Birmingham, AL? For Process Engineer Process Engineer jobs in Birmingham, AL, the most frequently searched job titles are:
What job categories do people searching Process Engineer Process Engineer jobs in Birmingham, AL look for? The top searched job categories for Process Engineer Process Engineer jobs in Birmingham, AL are:
What cities near Birmingham, AL are hiring for Process Engineer Process Engineer jobs? Cities near Birmingham, AL with the most Process Engineer Process Engineer job openings:
Process Engineer

Process Engineer

Genesis Technical Staffing, Inc.

Birmingham, AL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 21 days ago


Job description

Process Engineer II

Location: Birmingham, AL
Pay: DOE

About this Role

We are seeking a Process Engineer II to support the design, development, and execution of process systems for power generation projects, including simple cycle gas turbine installations, combined cycle power plants, and reciprocating engine facilities. This role works closely with senior engineers and project managers to deliver safe, reliable, and efficient process engineering solutions throughout all phases of project execution.

Work Detail

  • Support process engineering activities from conceptual design through detailed engineering, procurement, construction, commissioning, and startup.
  • Develop and maintain process design basis documents, equipment lists, line lists, and tie-in schedules.
  • Prepare process calculations, equipment datasheets, and technical specifications for procurement packages.
  • Design and support balance-of-plant process systems, including:
    • Demineralized water treatment systems (RO, CEDI, mixed bed)
    • Closed cooling water and service water systems
    • Instrument air and plant air systems
    • Chemical dosing and wastewater handling systems
  • Perform equipment sizing calculations for tanks, vessels, pumps, compressors, and packaged systems.
  • Assist with vessel and tank design in accordance with applicable industry standards, including API 650 and ASME Section VIII.
  • Support process equipment selection and evaluate material compatibility for plant chemicals and operating conditions.
  • Develop, review, and maintain Process Flow Diagrams (PFDs) and Piping & Instrumentation Diagrams (P&IDs).
  • Participate in HAZOP studies, design reviews, and interdisciplinary coordination meetings.
  • Collaborate with mechanical, piping, electrical, civil/structural, and environmental teams to ensure integrated project execution.
  • Support environmental permitting activities, emissions estimates, wastewater studies, containment design, and regulatory compliance efforts.
  • Assist with procurement support, vendor document reviews, construction packages, and field engineering activities.
  • Provide commissioning and startup support, including system troubleshooting and performance verification.
  • Conduct field visits and site assessments to support project development and execution.

Preferred Background

  • Bachelor’s or Master’s Degree in Chemical Engineering, Mechanical Engineering, or Petroleum Engineering from an accredited university.
  • Professional Engineer (PE) license preferred.
  • 2–4 years of industrial process engineering experience within power generation, chemical processing, energy, or EPC environments.
  • Familiarity with gas turbine power generation systems; combined cycle experience is a plus.
  • Experience with process simulation and hydraulic modeling software such as GT PRO, PIPE-FLO, or similar tools.
  • Working knowledge of AutoCAD Plant 3D and P&ID development preferred.
  • Understanding of process equipment, water treatment systems, utility systems, and applicable industry codes and standards.
  • Proficiency with Microsoft Office Suite (Excel, Word, PowerPoint, and Outlook).
  • Strong technical writing, communication, and organizational skills.
  • Ability to work independently while collaborating effectively with multidisciplinary and remote project teams.
  • Willingness to travel to project sites, customer facilities, and field offices as required.

Company Description

At Genesis, we love people. Our mission is to be a blessing in all we do while putting people to work. We specialize in partnering with candidates and clients to bring the right people together to accomplish great things.
Genesis Staffing provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.
By applying for this job, you agree to receive calls, AI-generated calls, text messages, or emails from Genesis Staffing and its affiliates, and contracted partners. Frequency varies for text messages. Message and data rates may apply. Carriers are not liable for delayed or undelivered messages. You can reply STOP to cancel and HELP for help. You can access our privacy policy at https://gtstaffing.com/privacy-policy/