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Process Development Jobs in Raleigh, NC (NOW HIRING)

Parker

Engineer III SAT Process - PMD

Cary, NC · On-site

The team member will be responsible for process development, scale-up of new intermediates and products, and supporting existing Structural Adhesive products. The position will ensure the safety ...

MedPharm

Process Technician

Durham, NC · On-site

Process Development/ Formulation R&D * Facilities Travel requirements: · No Education and Experience: * A.A.S. in a scientific discipline, or equivalent experience preferred * 2-4 years' experience ...

MedPharm

Process Technician

Durham, NC · On-site

Process Development/ Formulation R&D * Facilities Travel requirements: • No Education and Experience: * A.A.S. in a scientific discipline, or equivalent experience preferred * 2-4 years' experience ...

AskBio

Process Engineer II

Durham, NC · On-site

Speak with your direct manager to discuss your interest and alignment with your development goals ... Position Summary AskBio is seeking a Process Engineer II to join our MSAT Process Engineering team ...

AskBio

Process Engineer II

Durham, NC · On-site

Speak with your direct manager to discuss your interest and alignment with your development goals ... Position Summary AskBio is seeking a Process Engineer II to join our MSAT Process Engineering team ...

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Showing results 21-40

All JobsProcess Development JobsProcess Development Jobs in Raleigh, NC

Process Development information

See Raleigh, NC salary details

$18

$32

$48

How much do process development jobs pay per hour?

As of Sep 9, 2026, the average hourly pay for process development in Raleigh, NC is $32.74, according to ZipRecruiter salary data. Most workers in this role earn between $26.88 and $40.19 per hour, depending on experience, location, and employer.

What is process development?

Process development is the systematic approach of designing, optimizing, and scaling up manufacturing or business processes to improve efficiency, quality, and cost-effectiveness. It typically involves taking a concept or product from the laboratory or pilot stage to full-scale production, ensuring that the process is robust, reproducible, and compliant with industry standards. Professionals in process development work closely with research, engineering, and production teams to identify improvements and troubleshoot issues during scale-up.

What are the main challenges faced by professionals in process development, and how are they typically addressed?

Professionals in Process Development often encounter challenges such as scaling laboratory processes to full production, troubleshooting unexpected technical issues, and ensuring process consistency while meeting regulatory requirements. These challenges are typically addressed by collaborating closely with cross-functional teams—including R&D, Quality Assurance, and Manufacturing—to share expertise and implement robust validation protocols. Continuous learning, strong project management skills, and adaptability are important for overcoming these hurdles and ensuring successful process implementation.

What are the key skills and qualifications needed to thrive as a process development professional, and why are they important?

To thrive in Process Development, you need a strong background in engineering, chemistry, or a related scientific field, often with a bachelor's or advanced degree. Familiarity with process simulation software, statistical analysis tools, and industry-specific quality standards or certifications like Six Sigma is typically required. Analytical thinking, problem-solving abilities, and effective cross-functional communication are crucial soft skills for success in this role. These skills and qualifications are vital for designing efficient, scalable processes that improve productivity and ensure product quality.

What is the difference between Process Development vs Process Engineering?

AspectProcess DevelopmentProcess Engineering
FocusDesigning and optimizing new processes for products or manufacturingImplementing, maintaining, and improving existing processes
Work StageEarly-stage process creation and testingScaling up, troubleshooting, and sustaining processes
Skills & CertificationsChemical/biochemical engineering, lab skills, process modelingProcess optimization, quality control, engineering principles

Process Development primarily focuses on creating and refining new processes, while Process Engineering emphasizes implementing and maintaining those processes in production. Both roles require similar technical backgrounds but differ in their stage of involvement within the product lifecycle.

What are popular job titles related to Process Development jobs in Raleigh, NC?

For Process Development jobs in Raleigh, NC, the most frequently searched job titles are:

What job categories do people searching Process Development jobs in Raleigh, NC look for?

The top searched job categories for Process Development jobs in Raleigh, NC are:

What cities near Raleigh, NC are hiring for Process Development jobs?

Cities near Raleigh, NC with the most Process Development job openings:

Process Development jobs near you
Infographic showing various Process Development job openings in Raleigh, NC as of September 2026, with employment types broken down into 1% Internship, 1% As Needed, 78% Full Time, 18% Part Time, and 2% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $68,101 per year, or $32.7 per hour.

R&D Materials & Process Engineer

Benson, NC • On-site

Vulcan Elements
See more jobs at Vulcan Elementsexternal

Full-time

Posted 12 days ago

Job description

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence, and Transparency. 
 
We are seeking a driven R&D Materials & Process Engineer specializing in rare-earth permanent magnet fabrication. In this role, you will lead the practical process development, optimization, and scale-up of sintered NdFeB (Neodymium Iron Boron) magnet manufacturing. You will focus heavily on refining the end-to-end powder metallurgy pipeline—from alloy melting through powder preparation, alignment, sintering, and heat treatment.
You will act as the bridge between metallurgical research and full-scale factory execution, establishing robust processing windows, driving yield improvements, and translating laboratory innovations into scalable manufacturing operations.
 
Responsibilities

  • Design and refine core processing steps, including Strip Casting, Hydrogen Decrepitation, Jet Milling & press parameters as they relate to process throughput, yield, downstream processing and final magnetic properties.
  • Develop and fine-tune vacuum sintering profiles/thermal cycles as they relate to microstructural features and final magnetic performance.
  • Desing of Experiments for improvement in magnetic performance, process throughput and yield, and cost improvement.
  • Conduct root-cause failure analysis (RCA) to eliminate processing defects
  • Support the scaling up of validated experimental processes from lab/pilot-scale equipment to full commercial production lines
  • Collaborate closely with production and equipment engineering teams to modify existing tooling or specify requirements for next-generation processing equipment.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business

Qualifications

  • Bachelor's degree in Materials Science, Metallurgical Engineering, Physics, or Process Engineering.
  • 3+ years of direct experience in process engineering or industrial R&D environment
  • Deep practical knowledge of powder metallurgy, vacuum thermal processing, and metal powder pressing.
  • Hands-on experience operating, troubleshooting, or optimizing industrial processing equipment.
  • Strong proficiency with magnetic testing systems (Hysteresisgraph, Pulsed Field Magnetometry) and material characterization tools (SEM/EDS, XRD, particle size analyzers).
  • Proven track record applying DOE, Six Sigma methodologies, and statistical tools (e.g. Python, or JMP) for data analysis.

Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.
Preferred Skills

  • Direct experience with sintered NdFeB magnet manufacturing or design
  • Direct experience with inert gas handling systems, oxygen-controlled environments, and powder oxidation prevention techniques.
  • Experience with automated material handling or pressing tooling design for high-volume magnet manufacturing.

Physical and Environmental Requirements

The position requires regular presence on the production floor and the ability to navigate all areas of the facility. Candidates must be able to climb stairs, stand and walk for extended periods, and work in environments that may be hot, humid, or noisy. The role also requires the use of personal protective equipment, including respirators, and adherence to all applicable safety policies, procedures, and regulatory requirements. Employees must be able to complete required fit testing, wear appropriate PPE for the duration of assigned tasks, and respond safely to changing conditions within the production environment.