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Process Development Engineer Jobs in Texas (NOW HIRING)

Viant

Process Engineer

San Antonio, TX · On-site

The Process Engineer is responsible for leading advanced process development across the full ... lifecycle of molding and manufacturing programs, applying expert scientific molding and cavity ...

Moog, Inc.

Development Engineer

Mineral Wells, TX · On-site

$60K - $80K/yr

Manager, Process Work Schedule: Onsite - Mineral Wells, TX Our Moog Military Aircraft Group is looking for a Development Engineer to define, redesign, support and certify new and existing avionics ...

Moog

Development Engineer

Mineral Wells, TX

$60K - $80K/yr

Manager, Process Work Schedule: Onsite - Mineral Wells, TX Our Moog Military Aircraft Group is looking for a Development Engineer to define, redesign, support and certify new and existing avionics ...

EnergyX

Process Engineer

Austin, TX · On-site

The Process Engineer will translate EnergyXs separation advances into technologies such as ... The role will lead a team responsible for process development, flowsheet design, simulations ...

MetOx International, Inc.

Senior Process Engineer

Houston, TX · On-site

$99K - $128K/yr

Contributes to R&D roadmaps advancing HTS deposition capabilities and scaling MOCVD processes for ... Mentors engineers and scientists involved in thin-film deposition and superconducting materials ...

Qorvo, Inc.

Staff R&D Engineer

Richardson, TX · On-site

Lead novel process development by working with fellow engineers, program managers, and customers to develop advanced RF semiconductor components that meet aggressive performance targets * Hands-on ...

Qorvo, Inc.

Staff R&D Engineer

Richardson, TX

Lead novel process development by working with fellow engineers, program managers, and customers to develop advanced RF semiconductor components that meet aggressive performance targets * Hands-on ...

Raytheon

Sr. Manufacturing Development Engineer

Austin, TX

$90K - $123K/yr

Manufacturing process development and factory capabilities analysis to ensure factory readiness and ... Applying manufacturing engineering skillsets across the extended value stream to resolve ...

Raytheon

Sr. Manufacturing Development Engineer

Dallas, TX

$90K - $123K/yr

Manufacturing process development and factory capabilities analysis to ensure factory readiness and ... Applying manufacturing engineering skillsets across the extended value stream to resolve ...

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Process Development Engineer information

See Texas salary details

$42.4K

$94.7K

$142.1K

How much do process development engineer jobs pay per year?

As of Jun 5, 2026, the average yearly pay for process development engineer in Texas is $94,667.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,000.00 and $110,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

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Process Development Engineer jobs near you
Process Engineer

Process Engineer

Viant

San Antonio, TX • On-site

Full-time

Posted 9 days ago

Job description

About the company:
Viant is a global medical device partner providing design, development, manufacturing, and assembly services through capabilities in materials, plastics, metals, extrusion, and automation. With nearly 6,000 employees across 24 locations worldwide, it delivers high-quality, life-enhancing products with the scale and expertise to bring devices to market efficiently. Learn more at Viant Medical's website or on LinkedIn.
About the role:
The Process Engineer is responsible for leading advanced process development across the full lifecycle of molding and manufacturing programs, applying expert scientific molding and cavity pressure control principles to deliver robust, optimized processes. This role provides hands-on technical leadership for tooling design, process validation (IQ, OQ, PQ), and DOE execution, while supporting NPI, sustaining engineering, and business development initiatives. The Principal Process Engineer serves as a key technical interface between Viant, customers, tool shops, and internal teams to ensure regulatory compliance and best-in-class production outcomes.
  • Work Model: Remote
  • Travel Requirement: 75% travel across Viant locations in the US but mainly to Costa Rica, Tijuana, BC, and Vega Baja, PR sites.

What you'll do:
  • Lead the process development cycle
  • Evaluate processes for robustness, accuracy, and optimization
  • Initiate improvement projects
  • Quality/Metrology support: Assist site QE on KPI/KPO impacting part quality and process control
  • Partner with GTS/Site Tooling Engineer on design requirements
  • Partner with Tool Engineer on design and development requirements
  • Support business development by selling tooling solutions and resolving processing issues
  • Support corrective actions, re-validations, and tool/process optimization
  • Oversee process development through I.Q. and O.Q. runs; report required
  • Complete other related projects and tasks assigned
  • Demonstrate expert knowledge and performance
  • Apply scientific molding (Decoupled 2 and Decoupled 3)
  • Expert in cavity pressure monitoring and control (RJG)
  • Join technical reviews with customers and mold shops
  • Support DFM and tool design reviews with Tool Engineers
  • Support molding cell development and execution
  • Support EOAT design and fabrication
  • Manage mold shop deliverables and expectations (SIM reports)
  • Confirm receiving-site requirements (press/shot size/tonnage/special sequence) and machine capability studies
  • Develop processes, review Moldflow data for start-up and debug
  • Travel to customer sites, tool shops, and Viant facilities as needed; trip report required
  • Prepare, track, and communicate Process DOEs, report results and recommendations
  • Manage multiple concurrent projects (minimum 20 active)

Requirements:
Education:
  • Bachelor of Science Degree in Engineering or related plastics discipline or 4-year engineering degree or equivalent completion of a 4,000 hour or 2-year process engineering apprenticeship.
  • Certification from a school in advanced molding or RJG Master Molder 2 (or equivalent).
  • Certification in Basic Mold Flow (or equivalent) is a plus.
  • Certification in Master Molding 3 is a plus.

Years of Experience:
  • 10+ years of experience in processing and in a molding environment, process development, qualification, validation of molds, etc.

Job Knowledge :
  • Extensive knowledge and able to train in: processing and process development techniques in scientific molding principles (MM2 skill level)
  • Plastics-Injection Molding; LSR (preferred)
  • Excel, PowerPoint, Word, and general computer skills; SolidWorks (drawing); 3D printing/3D software (preferred)
  • Some knowledge in FDA, QSR, and ISO 13485 medical device regulations and standards.
  • Understanding of statistics, Cp & Cpk studies for process. I.Q., O.Q. and P.Q. requirements
  • Strong understanding of DOE methods and implementation
  • Expert knowledge of cavity pressure technologies and advanced control principles
  • Familiarity with the various engineering grade thermoplastic resins and Mold Flow analysis."

Additional Requirements:
  • Authorized to work in the U.S.
  • Spanish proficiency
  • Ability to travel up to 75% to Viant sites (U.S., Costa Rica, Tijuana, and Vega Baja, PR)

Viant is a global medical device design and manufacturing services provider that partners and innovates with customers to provide the highest quality, life enhancing medical devices. We do this through our depth and breadth of capabilities, end-to-end integration, technical expertise, and relentless focus on our customers and on operational excellence. With nearly 6,000 associates across 24 locations worldwide, we offer a unique combination of small-company service and attention with big-company resources. For more information, visit viantmedical.com or follow us on LinkedIn.
Viant provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, national origin, age, disability, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state, and local laws. Viant complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities.

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