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Process Development Engineer Jobs in Illinois (NOW HIRING)

Medical Murray

R&D Senior Engineer

Barrington, IL · On-site

$95K - $160K/yr

Title: R&D Senior Engineer Location: Lake Zurich Employment Type: Full-Time About Us Founded in ... Manufacturing & Process Development * Develop pilot and manufacturing processes, equipment, and ...

Upm

Finishing Process Engineer

Dixon, IL · On-site

... Engineer who will be responsible for day-to-day activities of production areas including volume ... Process development and coordination of maintenance of the finishing and material handling ...

Cat-i Glass

Process Engineer

South Elgin, IL · On-site

The Process Engineer is responsible for developing, optimizing, and troubleshooting manufacturing ... Support screen printing process development, including registration, ink cure, and adhesion ...

Cat-i Glass

Process Engineer

South Elgin, IL · On-site

$65K - $85K/yr

The Process Engineer is responsible for developing, optimizing, and troubleshooting manufacturing ... Support screen printing process development, including registration, ink cure, and adhesion ...

Actalent

Process Engineer

Woodridge, IL

Process Engineer This Process Engineer role supports a highly technical manufacturing operation focused on precision materials processing and production-scale process development. You will maintain ...

Actalent

Process Engineer

Naperville, IL

Process Engineer This Process Engineer role supports a highly technical manufacturing operation focused on precision materials processing and production-scale process development. You will maintain ...

Ionbond

Process Engineer

West Chicago, IL · On-site

Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on production environment? Ionbond is looking for a dynamic Process Engineer to collaborate closely ...

Gotion, Inc.

Manufacturing Process Engineer

Manteno, IL · On-site

$73K - $97K/yr

... development. Gotion is powered by a leading power battery technology company that provides ... The Process Engineer will play a key role in supporting production ramp-up activities, driving ...

ITW

Sr. Product Development Engineer

Glenview, IL · On-site

Lead product development projects through ITW's New Product Development process, managing ... Partner with Manufacturing Engineering to commercialize new products and continuously improve ...

Career Site

Process Launch Engineer

Marion, IL

Process Development & Validation: Define, document, and validate new assembly, molding, welding ... Implement engineering plans by evaluating current situations. Handle capital expenditure budget ...

Danaher

Senior Engineer, Process Validation

Chicago, IL · On-site +1

$100K - $130K/yr

At Aldevron, we deliver world-class CDMO services that accelerate the development of groundbreaking ... The Senior Engineer, Process Validation is responsible for leading & supporting internal and ...

Gotion, Inc.

Manufacturing Process Engineer

Manteno, IL

$73K - $97K/yr

The Process Engineer will play a key role in supporting production ramp-up activities, driving ... Strong understanding of manufacturing process development and optimization. * Experience with ...

Danaher

Senior Engineer, Process Validation

Chicago, IL · On-site +1

$100K - $130K/yr

At Aldevron, we deliver world-class CDMO services that accelerate the development of groundbreaking ... The Senior Engineer, Process Validation is responsible for leading & supporting internal and ...

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Showing results 41-60

All JobsProcess Development Engineer JobsProcess Development Engineer Jobs in Illinois

Process Development Engineer information

See Illinois salary details

$44.1K

$98.5K

$147.8K

How much do process development engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for process development engineer in Illinois is $98,464.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,000.00 and $115,300.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
What are popular job titles related to Process Development Engineer jobs in Illinois? For Process Development Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Illinois look for? The top searched job categories for Process Development Engineer jobs in Illinois are:
What cities in Illinois are hiring for Process Development Engineer jobs? Cities in Illinois with the most Process Development Engineer job openings:
What are popular job titles related to Process Development Engineer jobs in IL? For Process Development Engineer jobs in IL, the most frequently searched job titles are:
Process Development Engineer jobs near you
Infographic showing various Process Development Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $98,464 per year, or $47.3 per hour.

Process Engineer

Hughes Recruiting & Consulting

Freeport, IL

$36.06 - $45.67/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 29 days ago

Job description

**Process Engineer: Freeport, IL

**

The Process Engineer is responsible for analyzing, developing, and improving manufacturing processes and methods, specifically related to the production and assembly of hydrostatic transmission components. This role ensures that engineering solutions support cost-effective, high-quality manufacturing and aligns with current best practices in engineering and manufacturing technologies. The Process Engineer will also manage special projects, including capital expenditures, new equipment implementation, and continuous improvement initiatives.

**Key Responsibilities:

**

  • Analyze manufacturing and assembly/test processes to identify improvements in quality, cost, and efficiency.

  • Support shop floor personnel with tooling and process-related problem-solving.

  • Design and approve tooling and equipment necessary for production and assembly.

  • Develop and implement new processes and tooling to support new products or product changes.

  • Lead or support capital projects from concept through implementation, including justification and cost control.

  • Evaluate existing methods and designs to drive process improvements and cost reductions.

  • Serve as a technical liaison with Purchasing for special materials and equipment sourcing.

  • Create and maintain routings and process documentation for new product configurations.

  • Use industry-standard engineering tools and methodologies such as DFM, FMEA, Lean Manufacturing, 8D Problem Solving, and more.

  • Utilize CAD/CAM software (e.g., NX, GibbsCAM, AutoCAD) and simulation tools for process development.

  • Program or support programming of CNC, PLC, or system control equipment as required.

  • Collaborate cross-functionally to ensure alignment with quality, safety, and production goals.

  • Champion continuous improvement and ensure adherence to safety and regulatory standards.

**Skills & Experience:

**

  • **Education

    **: Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering, required

  • **Experience

    **: 2-5+ years’ experience supporting machining operations, required

  • **Knowledge:

    **Strong understanding of machining processes, assembly/test equipment, & manufacturing best practices, required

  • **Software:

    **Exposure to CAD/CAM, CNC/PLC programming, & ERP Systems, required

**What We Offer:

**

  • Comprehensive benefits package including medical, dental, & vision insurance

  • 401(k) with employer match

  • Health Savings Account (HSA)

  • Flexible Spending Account (FSA)

  • Life Insurance

  • Short-term and Long-term Disability Insurance

  • PTO (3 weeks)

  • 13 Paid Holidays

  • Paid Parental Leave & Adoption Assistance

  • And More!

**Please Note:

**

This role does not offer visa sponsorship or relocation assistance. Applicants must be authorized to work in the United States without the need for current or future sponsorship.

**Pay:

** $75,000 - $95,000/year + 10% guaranteed annual bonus

**Type:

** Full-time, 1st Shift

**Schedule:

** Monday – Friday 7:00 a.m. – 3:00 p.m.

**Step into a role where Engineering meets impact. Apply now!

**

Hughes Resources is a full-service human resources agency headquartered in Freeport, IL, and has 11 locations across Illinois, Wisconsin, and Minnesota. We are a growing company that embodies professionalism, pursues excellence, embraces challenges, and has fun! We find valuable placements for employees looking for work and employers looking for staff. Put us to work, finding you work. Visit us online to complete an application today.

You should be proficient in:

  • Continuous Improvement
  • 5 Why (Root Cause Analysis Method)
  • Fishbone Diagram (Ishikawa Diagram)
  • CNC Programming
  • Troubleshooting Industrial Automation Equipment
  • Kaizen
  • Lean Manufacturing Principles
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