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Process Control Jobs in Texas (NOW HIRING)

Process Control Technician Performs tests and inspects products according to prescribed standards at various stages of production process and compiles and evaluates data to determine and maintain ...

Process Control Technician Performs tests and inspects products according to prescribed standards at various stages of production process and compiles and evaluates data to determine and maintain ...

Process Control Technician Performs tests and inspects products according to prescribed standards at various stages of production process and compiles and evaluates data to determine and maintain ...

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Process Control information

See Texas salary details

$17

$33

$65

How much do process control jobs pay per hour?

As of Jun 3, 2026, the average hourly pay for process control in Texas is $33.38, according to ZipRecruiter salary data. Most workers in this role earn between $22.84 and $38.99 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a strong background in chemical, electrical, or mechanical engineering, along with knowledge of process dynamics and control theory. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and relevant certifications like ISA Certified Automation Professional are highly valuable. Analytical thinking, problem-solving, and effective communication skills help you optimize processes and collaborate across teams. These skills ensure operational efficiency, safety, and continuous improvement in industrial environments.

What are some typical challenges faced by professionals in Process Control, and how can they be managed?

Professionals in Process Control often face challenges such as maintaining system stability, troubleshooting unexpected process deviations, and integrating new technologies with legacy equipment. Managing these challenges requires strong analytical skills, attention to detail, and effective communication with both engineering and operations teams. Staying updated on industry best practices and participating in regular training can greatly help in anticipating issues and implementing efficient solutions.

What is process control?

Process control is a field in engineering focused on monitoring and manipulating variables within a manufacturing or industrial process to achieve desired outputs. It involves the use of sensors, controllers, and actuators to maintain product quality, efficiency, and safety. By automating adjustments and responses, process control helps ensure processes remain stable and consistent, reducing waste and downtime. This is essential in industries such as chemical manufacturing, oil and gas, food processing, and pharmaceuticals.

What is the difference between Process Control vs Instrument Technician?

AspectProcess ControlInstrument Technician
CredentialsTypically requires a degree or certification in process technology or control systemsUsually needs technical certifications or associate degrees in instrumentation or electronics
Work EnvironmentWorks in manufacturing plants, refineries, or chemical facilities focusing on system operationWorks on installing, maintaining, and repairing instrumentation equipment
Employer & IndustryCommonly employed in process industries like oil & gas, chemicals, and manufacturingEmployed across similar industries, often working alongside process control specialists

Process Control professionals focus on monitoring and managing entire control systems to ensure efficient operation, while Instrument Technicians specialize in maintaining and repairing the instrumentation devices that feed data into these systems. Both roles are essential in process industries and often collaborate closely.

What are the most commonly searched types of Process Control jobs in Texas? The most popular types of Process Control jobs in Texas are:
What job categories do people searching Process Control jobs in Texas look for? The top searched job categories for Process Control jobs in Texas are:
What cities in Texas are hiring for Process Control jobs? Cities in Texas with the most Process Control job openings:
Infographic showing various Process Control job openings in Texas as of May 2026, with employment types broken down into 1% As Needed, 87% Full Time, 9% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $69,422 per year, or $33.4 per hour.
Advanced Process Control Consultant

Advanced Process Control Consultant

Puffer-Sweiven

Stafford, TX โ€ข On-site

Full-time

Posted 12 days ago


Job description

Company Description:
For over 75 years, Puffer-Sweiven has set the standard in equipment and services for process control, automation, safety, and reliability. We help process-intensive facilities run more efficiently and safely by delivering quality products, technical support, and knowledgeable staff to implement the needed process solutions - with the goal of exceeding customer expectations. Our dedication brings the most advanced products and services to our customers throughout the Central and Gulf Coast regions of Texas.
Specialties:
As an Emerson Impact Partner, we offer a broad base of superior solutions including the top product lines for a given application. Our specialties at Puffer-Sweiven include:
  • Process Control & Safety Systems
  • Control Valves & Regulators
  • Isolation Valves & Actuation
  • Oil & Gas Automation
  • Reliability Solutions & Services
  • Pressure Management
  • Specialty Pumps & Rotating Equipment
  • Instrumentation
  • Maintenance & Repair Services

DUTIES AND RESPONSIBILITIES
Practice Leadership
  • Define and execute the strategy to grow Puffer Sweiven's Advanced Process Control and Optimization business.
  • Lead the development of APC solution offerings, value propositions, and implementation standards.
  • Mentor and develop a team of APC and process optimization engineers to build internal capability and consistency.
  • Establish and maintain alignment with Emerson's global APC and optimization initiatives.

Customer Engagement
  • Engage directly with customers to identify, scope, and deliver APC and performance improvement opportunities.
  • Present technical and business value of APC solutions to senior customer stakeholders, including Operations, Engineering, and Management.
  • Act as a trusted advisor to key accounts on control strategy, process optimization, and digital transformation initiatives.

Project Execution
  • Lead and oversee the design, implementation, and commissioning of APC and optimization projects using Emerson and third-party technologies.
  • Ensure project quality, technical excellence, and on-time delivery.
  • Drive continuous improvement in tools, workflows, and methodologies across the practice.

Business Development
  • Support sales teams with technical expertise during customer meetings, proposal development, and value justification.
  • Identify emerging opportunities for APC, multivariable control, and real-time optimization.
  • Contribute to thought leadership through presentations, case studies, and technical workshops.

QUALIFICATIONS
Education
  • Bachelor's or Master's degree in Chemical Engineering

Experience/skills
  • 10+ years of experience in process control or APC engineering, with at least 3 years in a leadership or principal consultant role.
  • Proven experience implementing and sustaining model predictive control (MPC) or multivariable control solutions in refining or chemical industries.
  • Experience with Emerson DeltaV APC suite (PredictPro, DeltaV MPCPlus, or related tools) and Aspen DMC3 strongly preferred.
  • Knowledge of process optimization, dynamic simulation, and plant performance improvement techniques.

COMPETENCIES:
  • Excellent written and verbal communication skills.
  • Proficient in use of common computer software programs including the Microsoft Suite (Excel, Word, PowerPoint, Access, etc.)
  • Affective in forging positive working relationships with a wide variety of people.
  • Proven ability to communicate with customers at all levels and capable of managing expectations.
  • Strong ability to thrive in a team environment.
  • Demonstrated ability to organize and plan individual and group work tasks.
  • Strong organizational skills
  • Self-motivated with the ability to meet deadlines independently and as part of a team.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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About Puffer-Sweiven

Sourced by ZipRecruiter

Industry

Industrial automation equipment manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Stafford, TX, US

Year founded

1945