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Process Control Engineer Jobs in Tennessee (NOW HIRING)

EGS is seeking Process Engineers - Fuel Forms (supports coating process, graphite powder ... Familiarity with process control systems, automation technologies, and data acquisition or data ...

EGS is seeking Process Engineers - Fuel Forms (supports coating process, graphite powder ... Familiarity with process control systems, automation technologies, and data acquisition or data ...

Process Engineering Lead

La Vergne, TN

$98K - $127K/yr

The Process Engineering Lead partners closely with cross-functional teams to translate product ... Strong knowledge of dough rheology, fermentation, baking science, and moisture control.

Global Process Engineer Sr

Oak Ridge, TN · On-site

$99K - $128K/yr

Job Title Global Process Engineer Sr As the Global Process Engineer Senior, you will be responsible ... Enable multi-site alignment and standardization to improve process control. * Drive root cause ...

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Process Control Engineer information

See Tennessee salary details

$47.6K

$89.6K

$133.4K

How much do process control engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for process control engineer in Tennessee is $89,635.00, according to ZipRecruiter salary data. Most workers in this role earn between $68,500.00 and $105,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

What engineers make $200,000 a year?

Process Control Engineers with extensive experience, advanced certifications, and specialized skills in automation, instrumentation, or systems integration can earn $200,000 or more annually. High salaries are often found in industries like oil and gas, aerospace, or pharmaceuticals, especially for those in senior or managerial roles. Compensation varies based on location, company size, and individual expertise.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control algorithms, automation tools, and instrumentation, and may require knowledge of PLCs, SCADA systems, and process optimization. Their role involves troubleshooting, data analysis, and implementing improvements in manufacturing or production environments.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer varies depending on experience, location, and industry, but senior QC engineers in high-demand sectors can earn over $100,000 annually. Factors such as certifications, specialized skills, and working in large manufacturing or aerospace companies can also influence top salaries.
What are the most commonly searched types of Process Control Engineer jobs in Tennessee? The most popular types of Process Control Engineer jobs in Tennessee are:
What are popular job titles related to Process Control Engineer jobs in Tennessee? For Process Control Engineer jobs in Tennessee, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Tennessee look for? The top searched job categories for Process Control Engineer jobs in Tennessee are:
What cities in Tennessee are hiring for Process Control Engineer jobs? Cities in Tennessee with the most Process Control Engineer job openings:
Infographic showing various Process Control Engineer job openings in Tennessee as of June 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 62% Full Time, 29% Part Time, 1% Temporary, and 6% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $89,635 per year, or $43.1 per hour.
Process Engineer Fuel Forms

Process Engineer Fuel Forms

EGS

Oak Ridge, TN

Contractor

Posted 8 days ago


Job description

EGS is seeking Process Engineers - Fuel Forms (supports coating process, graphite powder manufacture and graphite powder press) to support our client located in Oak Ridge, Tennessee. This is a long term (3-4 years) contract position that comes with top competitive rates and great benefits. 

Must be US Citizen. 

Responsibilities: 
  • Assist with the development, design, optimization, and day-to-day operation of fuel form manufacturing processes, including coating applications, graphite or ceramic powder preparation, powder compaction, and sintering or furnace-based operations.
  • Create and maintain detailed manufacturing documentation such as process flow diagrams, piping and instrumentation diagrams, equipment layouts, operating conditions, and formal process specifications.
  • Conduct process modeling, material and energy balance calculations, and data analysis to support scale-up efforts, performance optimization, and issue resolution.
  • Contribute to the evaluation, selection, specification, and purchasing of manufacturing equipment, including furnaces, coating equipment, presses, material handling systems, chemical processing equipment, and supporting utilities.
  • Operate and support process equipment during commissioning, qualification, design verification, and validation activities.
  • Support the implementation of process automation and material handling solutions, including the integration of sensors, control systems, and data collection tools.
  • Develop, update, and maintain standard operating procedures, work instructions, and training materials for fuel form manufacturing operations.
  • Perform root cause investigations and drive corrective actions for process issues related to equipment performance, process deviations, and product quality concerns.
  • Assist with quality assurance efforts, including audits, inspections, and documentation reviews, to ensure compliance with applicable safety and regulatory standards.
  • Work closely with facilities, mechanical, and utilities engineering teams to ensure manufacturing process requirements are properly incorporated into facility and infrastructure designs.
  • Support continuous improvement initiatives aimed at improving yield, throughput, reliability, safety, and cost efficiency.
  • Participate in hazard analyses and safety reviews involving chemical processing, thermal systems, and material handling operations.
  • Maintain clear, professional, and accurate technical communication and documentation across internal and external stakeholders.
  • Provide technical support and mentorship to junior engineers and technicians involved in fuel form manufacturing processes.
  • Collaborate with cross-functional teams to standardize engineering procedures, documentation practices, and operational workflows.
  • Perform additional responsibilities as assigned by leadership.

Requirements: 
  • A Bachelor's degree in Chemical, Materials, Mechanical, or Nuclear Engineering from an ABET EAC-accredited program is required.
  • Five or more years of relevant professional experience is preferred; advanced degrees may substitute for a portion of the required experience.
  • Demonstrated experience in process development, manufacturing operations, or pilot-scale production environments is required.
  • Hands-on experience with powder handling, coating operations, furnace systems, thermal processing, or chemical manufacturing equipment is highly desirable.
  • Proven ability to develop, read, and interpret process flow diagrams, piping and instrumentation diagrams, equipment specifications, and related process documentation.
  • Experience supporting the installation, commissioning, and troubleshooting of manufacturing or process equipment.
  • Working knowledge of applicable manufacturing, chemical, and safety codes, standards, and regulations.
  • Familiarity with process control systems, automation technologies, and data acquisition or data management tools.
  • Experience using 2D and or 3D engineering and manufacturing software tools is preferred.
  • Strong analytical, problem-solving, and technical documentation skills.

Location/Work Arrangement:
  • Onsite in Oak Ridge, TN.
  • This position is full-time. Monday- Friday, 40-hour week.
Education:Bachelor (BA, BS...)Employment Type: CONTRACTOR