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Powder Metallurgy Jobs (NOW HIRING)

VulcanForms

Senior Powder Metallurgist

Devens, MA · On-site

$96K - $132K/yr

Qualifications * 5+ years of experience in powder metallurgy, metal additive manufacturing, or closely related materials engineering roles. * Demonstrated expertise in metal powder characterization ...

CryoNova

Laboratory Technician

Watsonville, CA

$20 - $30/hr

Laboratory Technician (Part-Time/Freelance) - Powder Metallurgy Alloying Location: Watsonville, Santa Cruz County, California Compensation: $20-$30/hour (negotiable based on experience) Hours: 10-15 ...

VulcanForms

Lead, Powder Laboratory Engineer

Devens, MA · On-site

$117K - $161K/yr

Experience supporting powder qualification or laboratory operations in metal additive manufacturing or powder metallurgy. * Familiarity with titanium or other reactive metal powders and associated ...

Dauch

Process Engineer

Auburn Hills, MI · On-site

Experience with Metal Binder Jetting is preferred; experience with sintering-based processes (e.g., MIM, powder metallurgy) is highly beneficial. Responsibilities * Lead development and optimization ...

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Aampower

Metallurgical Engineering Lead

Fort Wayne, IN · On-site

Formed through the acquisition of Dowlais Group plc and its subsidiaries - GKN Automotive and GKN Powder Metallurgy, Dauch unites deep engineering roots with global manufacturing capabilities and an ...

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How much do powder metallurgy jobs pay per hour?

As of Jun 7, 2026, the average hourly pay for powder metallurgy in the United States is $18.61, according to ZipRecruiter salary data. Most workers in this role earn between $16.35 and $20.19 per hour, depending on experience, location, and employer.

What are typical daily responsibilities for someone working in Powder Metallurgy?

Professionals in Powder Metallurgy are responsible for tasks such as preparing and blending metal powders, compacting powders into shapes, monitoring sintering processes, and performing quality control tests on finished parts. They often troubleshoot equipment, analyze material properties using laboratory instruments, and document findings according to industry standards. Collaboration with design engineers, quality assurance teams, and production supervisors is common to refine processes and resolve manufacturing challenges. This variety ensures a dynamic workday focused on both technical and collaborative problem-solving.

What is a Powder Metallurgy job?

A Powder Metallurgy job involves working with metal powders to manufacture components through pressing and sintering processes. Professionals in this field may be responsible for material selection, process optimization, quality control, and equipment operation. Common roles include production engineers, metallurgists, and technicians who develop and refine powder-based materials for industries like automotive, aerospace, and medical. These jobs require knowledge of metallurgy, machining, and sometimes additive manufacturing techniques.

What are the key skills and qualifications needed to thrive in the Powder Metallurgy position, and why are they important?

To thrive in Powder Metallurgy, you need a strong background in materials science or engineering, with experience in powder processing, sintering, and metallurgy principles. Familiarity with specialized equipment such as compaction presses, furnaces, and laboratory analysis tools, as well as certifications like Six Sigma or ISO quality standards, is often required. Strong attention to detail, analytical thinking, and teamwork skills set candidates apart in this field. These competencies are vital for ensuring product quality, efficient production processes, and successful collaboration in a highly technical manufacturing environment.

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Powder Metallurgy jobs near you
Infographic showing various Powder Metallurgy job openings in the United States as of May 2026, with employment types broken down into 96% Full Time, 2% Part Time, 1% Contract, and 1% Nights. Highlights an 96% Physical, 2% Hybrid, and 2% Remote job distribution, with an average salary of $38,715 per year, or $18.6 per hour.
Senior Powder Metallurgy Equipment Engineer

Senior Powder Metallurgy Equipment Engineer

Electron Energy

Lancaster, PA • On-site

$101K - $130K/yr

Full-time

This job post has expired 1 day ago. Applications are no longer accepted.

Job description

Job Description Date: March 2026 Title of Role: Sr. Powder Metallurgy Equipment Engineer Department: Advanced Technology Manager: Director, Advanced Technology Position Summary: The Sr. Equipment Engineer is responsible for the design of system components and the maintenance, optimization, improvement and qualification of powder metallurgy machinery used to manufacture rare earth permanent magnets. This role bridges the gap between mechanical engineering and materials science, ensuring that equipment like melt furnaces, powder production equipment, presses and sintering furnaces operate optimally, at peak efficiency to meet the quality and safety standards. Key Responsibilities: 1. New Equipment or Systems Design, Development and Qualification
  • Develop technical specifications for new equipment procurement and work with suppliers to customize equipment.
  • Manage capital equipment projects including budgeting, scheduling, and vendor coordination. Ensure projects meet cost, schedule, and performance targets.
  • Lead the design, development and qualification into production of custom made powder metallurgy equipment or equipment components such as:
  • alloy manufacturing systems
  • alloy pulverization systems
  • powder handling and feeding systems
  • powder compaction systems
  • sintering systems
  • Lead the setup, qualification (IQOQPQ), and initial testing of new machinery to ensure it meets production and safety specifications.
  • Design systems for error-proof processes.
  • Develop work instructions for the operation of equipment and for processes.
  • Ensure that the new powder metallurgy equipment and systems operate safely.
2. Equipment Maintenance, Reliability & Optimization
  • Develop or approve powder metallurgy equipment preventative maintenance schedules.
  • Lead or oversee troubleshooting efforts to minimize downtime.
  • Develop predictive maintenance strategies for powder metallurgy equipment to improve reliability.
  • Perform root cause analysis of equipment failures.
  • Lead troubleshooting for complex mechanical, hydraulic, and control issues for the powder metallurgy equipment.
  • Optimize powder metallurgy equipment performance to improve productivity and product quality.
  • Ensure that all powder metallurgy equipment and systems operate safely.
  • Work with automation engineers to improve:
  • control systems
  • data acquisition and monitoring
3. Process Optimization
  • Support the qualification of new processes using new equipment or modified equipment.
  • Support the process transfer from pilot / test to large scale production.
4. Continuous Improvement
  • Monitor key operating parameters of equipment to achieve high yields and consistent product quality, often using tools like Lean, Six Sigma.
  • Identify opportunities to improve productivity, efficiency, safety, and throughput while eliminating waste.
  • Investigate deviations from engineering KPIs, perform root cause analysis, and implement approved corrective actions.
  • Generate PFMEA and continuously conduct safety observations
5. Manufacturing Support
  • Provide technical support to production teams.
  • Support new product introduction (NPI) and tooling development.
6. Technical Leadership
  • Mentor engineers and technicians.
  • Provide technical guidance on powder metallurgy equipment and processes.
  • Participate in cross-functional teams including R&D, production, and quality.
Perform additional duties as required to support operational and strategic objectives. Qualifications: Education and Experience:
  • Education:
  • Bachelor's or Master's degree in Metallurgical, Industrial, Manufacturing or Mechanical Engineering.
  • Experience:
  • 8-10+ years' experience in powder metallurgy manufacturing, metal powder processing, sintering operations, compaction press equipment.
  • Knowledge of magnetic materials and applications is a plus.
  • Other requirements:
  • This position may require access to ITAR-controlled technical data and services. As such, all applicants must be U.S. persons, as defined by ITAR, to be considered for this role. A U.S. person is a U.S. citizen, lawful permanent resident, or individual with protected status under U.S. immigration laws. Applicants who do not meet these criteria will not be considered for the position.
Technical & Functional Expertise: Strong knowledge of:
  • Powder metallurgy processes
  • Alloy melting and thermodynamics
  • Press tooling and compaction mechanics
  • Sintering furnace design and atmosphere control
  • Powder handling systems
  • Mechanical design and machine troubleshooting
  • CAD software
  • FEA analysis
  • PLC systems
Key Competencies
  • Advanced problem solving
  • Equipment troubleshooting
  • Process optimization
  • Project management
  • Cross-functional collaboration
  • Leadership and mentoring
Execution & Results Orientation
  • Perseveres through challenges, setbacks, and resistance to ensure projects are completed successfully.
  • Demonstrates resilience by learning from setbacks and improving outcomes on each challenge.
  • Adaptable, high integrity, and committed to fostering a culture of continuous improvement.
  • Strong process management skills; able to prioritize work, manage time effectively, and get more done with fewer resources.
Communication & Collaboration
  • Excellent verbal, written, and electronic communication skills; able to convey technical concepts clearly.
  • Provides timely and relevant information to team members and stakeholders to support decision-making.
  • Collaborates effectively across functions and departments.
Work Environment and Physical Demands
  • Works in both office and production environments; use of protective footwear, eyewear, and other required PPE is mandatory.
  • Occasional extended workdays and Saturdays may be required to meet project deadlines and production schedules.
  • Up to 5-10% overnight travel may be required; must be able to drive and be insurable.
  • Typical physical activity: 10% sitting, 55% standing, 10% stooping/bending, and 25% walking.
  • Ability to lift and transport items averaging 10 lbs., with a maximum of 50 lbs. using proper technique or assistance.
  • Manual dexterity and coordination required for handling tools, components, and equipment.
  • Near visual acuity (corrected or uncorrected) for inspection, reading technical documents, and working with detailed drawings.

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