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Engineer Metallurgy Jobs (NOW HIRING)

ALTEN Technology USA

Metallurgy Engineer

Hagerstown, MD · On-site

$75K - $80K/yr

We are seeking a highly skilled Metallurgy Engineer specializing in failure analysis to join our team. The ideal candidate will have a strong background in materials science and metallurgical ...

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How much do engineer metallurgy jobs pay per year?

As of Aug 9, 2026, the average yearly pay for engineer metallurgy in the United States is $94,030.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What are some common challenges faced by engineer metallurgy professionals when working with new alloys or materials?

Engineer Metallurgy professionals often encounter challenges when developing or testing new alloys, such as balancing mechanical properties with manufacturability and cost. Ensuring that the material meets strict performance standards while remaining feasible for large-scale production can be complex. Additionally, collaboration with design, manufacturing, and quality teams is essential to resolve issues like material compatibility, corrosion resistance, and failure analysis. Staying current with advancements in metallurgical techniques also helps address these challenges effectively.

What is an engineer metallurgy?

Engineer Metallurgy, also known as metallurgical engineers, are professionals who study the properties, behaviors, and processing of metals and alloys. They are responsible for developing new metal materials, improving existing processes, and ensuring the quality and performance of metals used in various industries such as automotive, aerospace, construction, and manufacturing. Their work often involves research, testing, and collaboration with other engineers to solve technical problems related to metal production and application.

What does a metallurgy engineer do?

As a metallurgy engineer, you study metal and how to work with it. You prepare and analyze samples, heat treat samples to see how they respond to stress, and use equipment to test the results of welding and other metalworking processes. Metallurgy engineers also conduct welding audits, provide technical guidance to welders, help maintain company standards, and help test new fabrication processes. Metallurgy engineers are distinct from welders and other metalworking jobs in that metallurgy engineering is more investigative and experimental than manufacturing roles. Most work is done in a laboratory environment, but metallurgy engineers occasionally travel into extreme weather conditions to conduct tests.

What are the key skills and qualifications needed to thrive as an engineer metallurgy?

To thrive as an Engineer Metallurgy, you need a solid background in materials science, metallurgy, and engineering principles, often supported by a degree in metallurgical, materials, or chemical engineering. Familiarity with metallurgical testing equipment, computer-aided design (CAD) software, and industry standards like ASTM or ISO is typically required. Strong problem-solving, analytical thinking, and effective communication are vital soft skills for success in this role. These skills and qualifications ensure the development of high-quality metal products, process optimization, and adherence to safety and quality standards in industrial settings.

What is the difference between Engineer Metallurgy vs Materials Engineer?

AspectEngineer MetallurgyMaterials Engineer
CredentialsBachelor's or Master's in Metallurgical Engineering or Materials ScienceBachelor's or Master's in Materials Science, Metallurgy, or related field
Work EnvironmentManufacturing plants, research labs, mining sitesResearch labs, manufacturing facilities, R&D departments
Industry UsageSteel, aluminum, mining, metal productionAlloys, polymers, ceramics, composites, metals
Common Search/ComparisonEngineer Metallurgy vs Materials Engineer

Engineer Metallurgy primarily focuses on the properties, processing, and performance of metals and alloys, often working in metal production and mining industries. Materials Engineers have a broader scope, working with various materials including polymers, ceramics, and composites, in addition to metals. Both roles require similar educational backgrounds and often overlap in industry applications, but Engineer Metallurgy is specialized in metallic materials, while Materials Engineering covers a wider range of materials.

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What cities are hiring for Engineer Metallurgy jobs? Cities with the most Engineer Metallurgy job openings:
What are the most commonly searched types of Engineer Metallurgy jobs? The most popular types of Engineer Metallurgy jobs are:
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Engineer Metallurgy jobs near you
Infographic showing various Engineer Metallurgy job openings in the United States as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $94,030 per year, or $45.2 per hour.

Process Engineer - Metallurgy

Morgan Advanced Materials

Hayward, CA • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 13 days ago

Morgan Advanced Materials rating

7.2

Company rating: 7.2 out of 10

Based on 31 frontline employees who took The Breakroom Quiz

350th of 537 rated manufacturers

Job description

Overview
Morgan Advanced Materials is a world leader in advanced materials science and engineering of ceramics, carbon and composites. We operate in a series of well-defined markets where our applications expertise offers our customers a valuable differentiator, engineering high-specification materials, components and sub-assembly parts that solve their challenging technical problems.
The Technical Ceramics business of Morgan Advanced Materials engineers high performance functional and structural ceramic materials, components and sub-assemblies to address customer-specific technical challenges.
The business employs advanced materials science and applications expertise to produce parts that enhance reliability or improve the performance of its customers' products. Much of what the global business unit makes is used in demanding, harsh or critical environments. Our Technical Ceramics business works in selected segments of the electronics, energy, healthcare, industrial, petrochemicals, security and transport markets, typically in close collaborative customer relationships.
Group Key Figures: Revenue £950m (2021), ~7,500 employees, manufacturing in 30+ countries, and customers in 100+ countries. A UK PLC with head office located in Windsor, Berkshire UK. Listed on London Stock Exchange; Member of the FTSE 250 Index.
Responsibilities
Major Responsibilities: The primary role for this position will be to provide process engineering help to metal casting and forming operations and to assist in brazing operations of finished assemblies.
Salary range: 110K - 140K DOE plus a potential 20% bonus
Functions & Responsibilities:
  • Troubleshoot and work on process improvement for metal casting and breakdown lines. Design of Experiments (DOE) applied to production optimization. Hands-on support working directly with the shop floor team.
  • Monitor quality and yield of material in production lines and work with team to determine root causes of issues and eliminate/reduce. Make data-driven decisions.
  • Design and execute brazing operations.
  • Supervise operators and technicians as needed.
  • Coordinate between R&D, production, supply chain and quality departments.
  • Organize, document, and standardize manufacturing processes, including development of SOPs, process flows, and technical documentation to support consistent production.
  • Perform compositional analysis, mechanical testing of materials, and microstructure analysis, with an emphasis on interpreting results to improve process stability and product quality.
  • Troubleshooting metal processing and manufacturing issues, including defect analysis, root cause analysis, and implementation of corrective actions. Experience with metal alloy forming and processing is strongly preferred.
  • Design experiments (DOE), perform statistical process control (SPC).
  • Advise material forming and synthesis, thermodynamics, strength of materials, mechanical design. Experience in metal alloy forming and processing is a plus.
  • Implementation of continuous improvement methodologies (Lean, Six Sigma, Kaizen).
  • Have the capacity to handle multiple projects simultaneously and drive timelines

Qualifications
Minimum Qualifications and Education Requirements:
• Bachelor's or Masters in Materials Science, Metallurgical Engineering or related discipline is required.
• Able to work under pressure while managing competing demands and tight deadlines of multiple simultaneous projects and challenges.
• Proven ability to work effectively in a fast-paced manufacturing environment, managing multiple priorities, responding to production issues, and meeting tight deadlines.
• Strong written, verbal, and presentation skills, with the ability to communicate technical information clearly to both technical and non-technical audiences, and to work independently as well as collaboratively with cross functional teams.
• Strong written, verbal, presentation, and organizational skills as well as the ability to work and manage time independently.
Morgan is proud to offer its employees with the following:
  • Benefits start on first day of regular full-time employment.
  • Medical, Dental, Vision, 401K,
  • Vacation, Holiday and Sick time

Individual must be a:
  • Citizen of the United States, or
  • Permanent resident alien of the United States, or
  • Protected individual as defined by 8 U.S.C. 1324b(a)(3) as defined by 22CFR120.15

Morgan Advanced Materials PLC is a global engineering company headquartered in Windsor, UK and listed on the London Stock Exchange.
The company is a world-leader in advanced materials science and engineering of ceramics, carbon and composites. We operate in a series of well-defined markets where our applications expertise offers our customers a valuable differentiator, engineering high-specification materials, components and sub-assembly parts that solve their challenging technical problems.
Morgan Advanced Materials is an EEO/AA/M/W/D/V Employer
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