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Metallurgical Consultant Jobs (NOW HIRING)

Exponent Inc.

Metallurgical Engineer (Ph.D)

Bowie, MD · On-site

$140 - $160/hr

Key statistics: * 950+ Consultants * 640+ Ph.D.s * 90+ Disciplines * 30+ Offices globally Our Opportunity We are currently seeking a Metallurgical Engineer for our Metallurgical and Corrosion ...

Exponent Inc.

Metallurgical Engineer (Ph.D.)

Natick, MA · On-site

$140K - $157K/yr

Key statistics: * 950+ Consultants * 640+ Ph.D.s * 90+ Disciplines * 30+ Offices globally Our Opportunity We are currently seeking a Metallurgical Engineer for our Metallurgical & Corrosion ...

Exponent Inc.

Metallurgical Engineer (Ph.D.)

Natick, MA

$140K - $157K/yr

Exponent is the only premium engineering and scientific consulting firm with the depth and breadth ... D. in Metallurgical Engineering or Materials Science and Engineering or related field and ...

Exponent Inc.

Metallurgical Engineer (Ph.D.)

Seattle, WA · On-site

$140K - $157K/yr

About Exponent Exponent is the only premium engineering and scientific consulting firm with the ... Materials characterization, metallurgical analysis * Planning, coordinating, and executing ...

Exponent Inc.

Metallurgical Engineer (Ph.D)

Bowie, MD

$140K/yr

Exponent is the only premium engineering and scientific consulting firm with the depth and breadth ... Materials characterization, metallurgical analysis * Planning, coordinating, and executing ...

Exponent Inc.

Metallurgical Engineer (Ph.D)

Bowie, MD · On-site

Key statistics: * 950+ Consultants * 640+ Ph.D.s * 90+ Disciplines * 30+ Offices globally Our Opportunity We are currently seeking a Metallurgical Engineer for our Metallurgical and Corrosion ...

Exponent Inc.

Metallurgical Engineer (Ph.D.)

Seattle, WA · On-site

$140K - $157K/yr

About Exponent Exponent is the only premium engineering and scientific consulting firm with the ... Materials characterization, metallurgical analysis * Planning, coordinating, and executing ...

Exponent Inc.

Metallurgical Engineer (Ph.D)

Bowie, MD · On-site

$140K - $157K/yr

Key statistics: * 950+ Consultants * 640+ Ph.D.s * 90+ Disciplines * 30+ Offices globally Our Opportunity We are currently seeking a Metallurgical Engineer for our Metallurgical and Corrosion ...

Exponent Inc.

Metallurgical Engineer (Ph.D.)

Natick, MA · On-site

$140K - $157K/yr

Key statistics: * 950+ Consultants * 640+ Ph.D.s * 90+ Disciplines * 30+ Offices globally Our Opportunity We are currently seeking a Metallurgical Engineer for our Metallurgical & Corrosion ...

Exponent Inc.

Metallurgical Engineer (Ph.D.)

Natick, MA · On-site

$140 - $157/hr

Key statistics: * 950+ Consultants * 640+ Ph.D.s * 90+ Disciplines * 30+ Offices globally Our Opportunity We are currently seeking a Metallurgical Engineer for our Metallurgical & Corrosion ...

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Metallurgical Consultant information

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$33K

$94K

$145.5K

How much do metallurgical consultant jobs pay per year?

As of Aug 20, 2026, the average yearly pay for metallurgical consultant in the United States is $94,030.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What does a metallurgical consultant do?

A Metallurgical Consultant is a professional who specializes in the study of metals, their properties, and their performance in various applications. They provide expert advice to organizations on material selection, failure analysis, process optimization, and quality control related to metals and alloys. Metallurgical Consultants often work with industries such as manufacturing, mining, aerospace, and construction to solve technical challenges, improve product reliability, and ensure compliance with industry standards.

What skills and qualifications are needed to thrive as a metallurgical consultant?

To thrive as a Metallurgical Consultant, you need a strong background in metallurgy, materials science, and process engineering, typically supported by a relevant engineering degree and significant industry experience. Familiarity with metallurgical analysis tools (such as SEM, XRF, and spectrometry), failure analysis software, and knowledge of industry standards like ASTM or ISO is essential. Strong analytical thinking, effective communication, and problem-solving abilities set outstanding consultants apart in client interactions and technical investigations. These skills ensure accurate assessments, clear recommendations, and optimal solutions for complex materials challenges across various industries.

What challenges does a metallurgical consultant face when working with diverse clients and projects?

As a Metallurgical Consultant, you may encounter challenges such as adapting to a wide range of client industries, each with unique metallurgical processes and standards. Balancing multiple projects simultaneously requires strong organizational skills and the ability to quickly analyze and troubleshoot unfamiliar materials or production issues. Effective communication is also essential, as you’ll often need to explain complex technical concepts to non-specialists and collaborate with multidisciplinary teams to develop practical solutions.

What is the difference between Metallurgical Consultant vs Materials Engineer?

AspectMetallurgical ConsultantMaterials Engineer
CredentialsEngineering degree, certifications in metallurgy or materials scienceEngineering degree, certifications in materials science or related fields
Work EnvironmentConsulting firms, client sites, laboratoriesResearch labs, manufacturing plants, design offices
Industry UsageAdvising on metallurgical issues, project assessmentsDesigning materials, developing new alloys, testing

While both roles require a background in metallurgy or materials science, Metallurgical Consultants primarily provide expert advice and assessments to clients, often working in consulting settings. Materials Engineers focus on designing, testing, and developing new materials within research or manufacturing environments. The roles overlap in credentials and industry usage but differ in daily responsibilities and work settings.

More about Metallurgical Consultant jobs

What job categories do people searching Metallurgical Consultant jobs look for?

The top searched job categories for Metallurgical Consultant jobs are:

Metallurgical Consultant jobs near you
Infographic showing various Metallurgical Consultant job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 89% Full Time, 6% Part Time, and 4% Contract. Highlights an 71% Physical, 3% Hybrid, and 26% Remote job distribution, with an average salary of $94,030 per year, or $45.2 per hour.

Metallurgy Engineer Consultant

Stress Engineering Services Inc.

Saint Louis, MO • On-site

$90 - $120/hr

Other

Medical, Dental, Vision, PTO

Posted 2 days ago

New

Job description

Metallurgical Engineer – Staff Consultant

Location: Houston, Texas

We are seeking a Metallurgical Engineer – Staff Consultant to support and lead complex metallurgical consulting engagements involving failure analysis, creep testing, materials degradation, welding, codes & standards, remaining life assessments, and asset integrity work across multiple industries. The successful engineer will serve as a technical expert with high client exposure and long‑term opportunity to expand and grow a consulting practice.

Core Responsibilities
  • Lead and perform failure analysis work across petrochemical, industrial, consumer, and medical sectors
  • Conduct creep testing and remaining life assessments
  • Provide technical expertise in metallurgy, fabrication, welding, inspection methods, corrosion, material selection, and integrity practices
  • Prepare and defend high‑impact technical reports, proposals, presentations, and papers
  • Work collaboratively with interdisciplinary engineering specialists
  • Mentor early career engineers and grow technical depth within the practice
  • Support and/or participate in conferences, committees, and industry standards development
Candidate Profile / Requirements
  • MS or PhD in Metallurgical / Materials Engineering (ferrous emphasis preferred)
  • 10+ years of experience in metallurgical engineering supporting energy, petrochemical, industrial, power, or aerospace sectors
  • Prior consulting experience strongly preferred
  • Knowledge of API 6A, API 5L, NACE MR0175, ASME BPVC VIII/IX, ASME B31, ASME FFS‑1/API 579
  • Strong communication skills — written, verbal, presentation, and technical defensibility
  • Experience with renewable energy material behavior (CCS, hydrogen) and/or additive manufacturing a plus
  • Expert witness experience a plus
  • PE license or ability to obtain
  • Willingness to travel to refineries, plants, offshore, and industrial customer sites
Benefits
  • High autonomy and high‑consequence technical work
  • Ability to directly impact real‑world safety and performance
  • Work with world‑recognized subject matter experts
  • Supportive, entrepreneurial, employee‑owned culture
  • Career pathway to build your own consulting portfolio within SES
  • Healthcare, dental, and vision plans
  • Paid time off and paid holidays
  • Competitive market‑based compensation tailored to your unique skills and experience
Employment Eligibility & Culture

At SES, we foster an inclusive and dynamic workplace that values diverse perspectives and experiences. This position requires legal authorization to work in the U.S. Candidates must be able to provide documentation verifying identity and employment eligibility through the I‑9 process.

EEO Statement

Stress Engineering Services, Inc. (SES) is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, pregnancy, disability, age, veteran status, or other protected characteristics.

Recruitment Process Disclosure

As part of your candidacy and potential future employment, you agree to maintain the confidentiality of certain information. This includes not disclosing, sharing, or discussing any proprietary, sensitive, or client‑related information obtained through interactions with Stress Engineering Services. This obligation applies during and after your engagement with SES.

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