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Metallurgical Consultant Jobs (NOW HIRING)

Senior Project Metallurgist

Las Vegas, NV · On-site

$71K - $87K/yr

Work closely with EPCM contractors and specialty consultants to review, challenge, and approve metallurgical design packages. * Lead technical and economic tradeoff studies to support process ...

Senior Project Metallurgist

Las Vegas, NV · On-site

$71K - $87K/yr

Work closely with EPCM contractors and specialty consultants to review, challenge, and approve metallurgical design packages. * Lead technical and economic trade-off studies to support process ...

The purpose of this role is to provide advanced metallurgical guidance to optimize gold recovery ... Develop strong working relationships with consultants, vendors, contractors, and technical service ...

The purpose of this role is to provide advanced metallurgical guidance to optimize gold recovery ... Develop strong working relationships with consultants, vendors, contractors, and technical service ...

Showing results 41-60

Metallurgical Consultant information

See salary details

$33K

$94K

$145.5K

How much do metallurgical consultant jobs pay per year?

As of Sep 2, 2026, the average yearly pay for metallurgical consultant in the United States is $94,030.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What does a metallurgical consultant do?

A Metallurgical Consultant is a professional who specializes in the study of metals, their properties, and their performance in various applications. They provide expert advice to organizations on material selection, failure analysis, process optimization, and quality control related to metals and alloys. Metallurgical Consultants often work with industries such as manufacturing, mining, aerospace, and construction to solve technical challenges, improve product reliability, and ensure compliance with industry standards.

What skills and qualifications are needed to thrive as a metallurgical consultant?

To thrive as a Metallurgical Consultant, you need a strong background in metallurgy, materials science, and process engineering, typically supported by a relevant engineering degree and significant industry experience. Familiarity with metallurgical analysis tools (such as SEM, XRF, and spectrometry), failure analysis software, and knowledge of industry standards like ASTM or ISO is essential. Strong analytical thinking, effective communication, and problem-solving abilities set outstanding consultants apart in client interactions and technical investigations. These skills ensure accurate assessments, clear recommendations, and optimal solutions for complex materials challenges across various industries.

What challenges does a metallurgical consultant face when working with diverse clients and projects?

As a Metallurgical Consultant, you may encounter challenges such as adapting to a wide range of client industries, each with unique metallurgical processes and standards. Balancing multiple projects simultaneously requires strong organizational skills and the ability to quickly analyze and troubleshoot unfamiliar materials or production issues. Effective communication is also essential, as you’ll often need to explain complex technical concepts to non-specialists and collaborate with multidisciplinary teams to develop practical solutions.

What is the difference between Metallurgical Consultant vs Materials Engineer?

AspectMetallurgical ConsultantMaterials Engineer
CredentialsEngineering degree, certifications in metallurgy or materials scienceEngineering degree, certifications in materials science or related fields
Work EnvironmentConsulting firms, client sites, laboratoriesResearch labs, manufacturing plants, design offices
Industry UsageAdvising on metallurgical issues, project assessmentsDesigning materials, developing new alloys, testing

While both roles require a background in metallurgy or materials science, Metallurgical Consultants primarily provide expert advice and assessments to clients, often working in consulting settings. Materials Engineers focus on designing, testing, and developing new materials within research or manufacturing environments. The roles overlap in credentials and industry usage but differ in daily responsibilities and work settings.

More about Metallurgical Consultant jobs

What job categories do people searching Metallurgical Consultant jobs look for?

The top searched job categories for Metallurgical Consultant jobs are:

Infographic showing various Metallurgical Consultant job openings in the United States as of August 2026, with employment types broken down into 90% Full Time, 6% Part Time, and 4% Contract. Highlights an 85% Physical, 4% Hybrid, and 11% Remote job distribution, with an average salary of $94,030 per year, or $45.2 per hour.

Senior Managing Consultant (Metallurgy)

Engineering Systems Inc

Seattle, WA • On-site

$118K - $163K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 29 days ago


Job description

About ESi 

Engineering Systems Inc. (ESi) is an engineering and scientific investigation and failure analysis firm. We are frequently retained by law firms, insurance companies, and manufacturers to answer complex technical questions on projects ranging from small, focused investigations to large-scale, high-profile losses.


Our work spans a wide range of challenges, including major transportation accidents, equipment and product failures, personal injury claims, and damage to residential, commercial, and industrial structures. The variety, complexity, and real-world impact of our projects create deeply fulfilling and intellectually engaging careers for our consultants.


At ESi, you’ll have the opportunity to shape your own path while being supported by a collaborative culture, national expertise, and industry-leading resources.


Why ESi

ESi’s Materials Practice focuses on hands-on failure analysis and advanced material characterization across industries. With access to a network of in-house laboratories, engineers evaluate material behavior and performance in a collaborative environment that emphasizes technical rigor and continuous development.


Key Responsibilities

  • Plans, directs, and coordinates complex forensic investigations and multidisciplinary projects as a senior metallurgical and materials engineering expert.
  • Directs and oversees metallurgical laboratory work, site inspections, and failure analysis investigations.
  • Performs and supervises advanced forensic root cause failure analysis in industrial, insurance, and litigation projects.
  • Authors and reviews high-quality technical reports; provides expert opinions on metallurgical and materials engineering matters.
  • Provides expert testimony at deposition and trial.
  • Conducts well-developed and well-prepared client presentations.
  • Establishes work plan and staffing for each phase of project, and arranges for assignment of project personnel.
  • Directs and coordinates projects and teams within prescribed schedule and budget scopes.
  • Works with Business Development to identify potential clients and strategies to build client base.
  • Actively participates in Business Development activities, including client meetings, presentations, and appropriate conferences.
  • Mentors consultants and senior consultants in technical and professional development.
  • Actively seeks to develop professionally in skills, experience, and industry reputation.

Qualifications

Education / Certifications / Licenses Required

  • Bachelor’s degree in Metallurgy, Materials Engineering, and/or Materials Science or related field required; Master’s or Ph.D. strongly preferred.
  • Licensed Professional Engineer (P.E.) required.

Experience Required

  • 6+ years of technical litigation consulting experience, with deep expertise in metallurgy and materials failure analysis.
  • CWI, CQE, or API certifications are a plus.
  • Track record authoring high-quality technical reports and/or peer-reviewed publications.
  • Extensive deposition and trial experience as a testifying expert; established client relationships and book of business strongly preferred.

Other Technical & Non-Technical Skills

  • Excellent technical (metallurgical/materials) and critical thinking skills; excellent written and oral communication skills.
  • Ability to communicate complex technical topics and findings effectively to a wide variety of audiences.
  • Laboratory equipment experience including stereoscopy (KEYENCE), microscopy, metallography, and sample preparation.
  • Proficiency in Microsoft Office suite; must be available to travel occasionally as part of the national practice.

What We Can Offer You

We believe great work happens when people feel supported, challenged, and trusted. Some of the benefits we offer include:


  • Medical, Dental & Vision
  • Life Insurance/Voluntary Life Insurance/Universal Life Insurance
  • 401k with employer match
  • Pet Insurance
  • Competitive salary with merit-based or annual bonus programs
  • Flexible Time Off (FTO) – encouraged to take 20 days of paid time off/year 
  • 10 paid holidays (9 standard holidays and 1 floating holiday)
  • Work/Life Balance in a collaborative working environment
  • Wellness Reimbursement
  • Career Growth & Continuing education opportunities 


Total compensation includes a competitive base salary and bonus opportunity, with final pay determined by job-related factors such as experience, qualifications, individual performance, and overall company performance.


Physical Demands

This role requires frequently sitting or standing for extended periods of time and occasionally lifting and/or moving items weighing up to 50 pounds, with infrequent lifting up to 75 pounds. The work regularly requires bending, twisting, kneeling, crouching, and maintaining balance. This position frequently requires handling and operating specialized tools and equipment and working in a variety of physical positions, including occasionally accessing tight or confined spaces. The physical demands described here are representative of those that must be met to successfully perform the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.

 

Work Environment

Work is performed in both office and field environments, including active construction sites, industrial settings, and damaged or compromised structures. The work environment may include exposure to varying noise levels, weather conditions, uneven terrain, and site-specific hazards. Use of personal protective equipment (PPE) may be required depending on site conditions. The work environment characteristics described here are representative of those an employee may encounter while performing the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform these essential functions.


To all recruitment agencies: ESi does not accept unsolicited resumes from search firms or agencies. Any resume submitted to any employee of ESi without a prior written search agreement will be considered unsolicited and the property of ESi. Please, no phone calls or emails.

 

ESi is an equal opportunity employer committed to attracting and retaining the most qualified individuals based on merit, experience, and skills. Employment decisions are made without regard to race, ethnicity, color, religion, national origin, sex, sexual orientation, age, disability, or veteran status. In accordance with applicable laws, ESi actively supports the employment of veterans and individuals with disabilities.