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Polymer Process Engineer Jobs (NOW HIRING)

You love hands-on polymer processing, troubleshooting extrusion lines, and analyzing production data. * You want to see the direct environmental impact of your engineering work every single day. If ...

With a portfolio of highly adaptable vinyl and polyolefin polymer technologies as well as a full ... The Role The Process Engineer is responsible for optimizing internal and external processes and ...

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Polymer Process Engineer information

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$49.5K

$92K

$142.5K

How much do polymer process engineer jobs pay per year?

As of Jun 28, 2026, the average yearly pay for polymer process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Polymer Process Engineer, and why are they important?

To thrive as a Polymer Process Engineer, you need a strong background in chemical engineering or materials science, with experience in polymer processing and manufacturing principles. Familiarity with process simulation software, extrusion/injection molding equipment, and relevant industry standards or certifications (such as Six Sigma or Lean Manufacturing) is highly valued. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with multidisciplinary teams and optimizing production processes. These skills ensure efficient, high-quality polymer product development while maintaining safety, cost-effectiveness, and innovation in manufacturing environments.

What is the difference between Polymer Process Engineer vs Chemical Process Engineer?

AspectPolymer Process EngineerChemical Process Engineer
CredentialsBachelor's in Chemical Engineering or Polymer ScienceBachelor's in Chemical Engineering or related field
Work EnvironmentPlastic and polymer manufacturing facilitiesChemical plants, refineries, or manufacturing plants
Industry UsagePlastic, rubber, and polymer industriesChemical manufacturing, pharmaceuticals, energy
Common Search/ComparisonPolymer Process Engineer vs Chemical Process Engineer

Polymer Process Engineers focus on developing and optimizing manufacturing processes for plastics and polymers, often working in specialized facilities. Chemical Process Engineers have a broader scope, working across various chemical industries to design and improve chemical production processes. While both roles require chemical engineering knowledge, Polymer Process Engineers specialize in polymer-specific processes and materials.

What are some common challenges faced by Polymer Process Engineers when scaling up a process from the lab to full production?

Polymer Process Engineers often encounter challenges when transitioning a process from laboratory scale to full-scale manufacturing. These can include maintaining product consistency, optimizing process parameters, and managing equipment limitations that may not exist at smaller scales. Troubleshooting issues such as material flow, temperature control, and reaction kinetics is essential to ensure quality and efficiency. Effective collaboration with R&D, quality assurance, and production teams is crucial for addressing these challenges and implementing successful scale-up strategies.

What does a Polymer Process Engineer do?

A Polymer Process Engineer specializes in developing, optimizing, and troubleshooting manufacturing processes involving polymers and plastics. They work to improve the efficiency, quality, and safety of polymer production, which can include tasks like designing equipment, testing materials, and implementing new technologies. These engineers often collaborate with research, production, and quality assurance teams to ensure that polymer products meet required specifications. Their expertise is crucial in industries such as automotive, packaging, medical devices, and consumer goods.
More about Polymer Process Engineer jobs
What cities are hiring for Polymer Process Engineer jobs? Cities with the most Polymer Process Engineer job openings:
What states have the most Polymer Process Engineer jobs? States with the most job openings for Polymer Process Engineer jobs include:
Infographic showing various Polymer Process Engineer job openings in the United States as of June 2026, with employment types broken down into 17% Locum Tenens, 17% Full Time, 17% Part Time, and 49% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Polymer Process Engineer

$90K - $150K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 11 days ago


Job description

Overview

D'Addario & Company is the world's largest manufacturer and distributor of musical instrument accessories. As a U.S.-based manufacturing leader, we pride ourselves on high-automation machinery, cutting-edge technology, and a deep commitment to environmentally sustainable practices.  Most importantly, we're proud of our diverse team of individuals who embody our core values-family, curiosity, passion, candor, and responsibility-and bring them to life every day.

The Polymer Process Engineer is responsible for understanding polymer materials and manufacturing processes, and contributing this knowledge in support of product and process development, performance testing, quality assurance, and continual improvement. Specifically, this role will have responsibility for product development and manufacturing support in connection with injection molding, monofilament extrusion, and pultrusion processes. The position will work on-site 5 days a week at our Farmingdale, Long Island, NY headquarters.

At D'Addario, we don't just offer a job-we offer a career with one of the most iconic names in the music industry. We're passionate about innovation, craftsmanship, and creating a workplace where diverse backgrounds, perspectives, and ideas thrive.  We're eager to connect with individuals who bring fresh thinking and a collaborative spirit. If you're ready to make an impact, we'd love to hear how you'll add value to our team.

Some Perks & Benefits of Working at D'Addario:

  • 401(k) Retirement Plan: Once eligible, D'Addario provides an employer Safe Harbor contribution of 3% of total annual earnings, with the opportunity to earn up to an additional 7% in employer Discretionary contributions, regardless of employee contribution level
  • Health, vision, and dental insurance
  • 12 weeks of fully paid parental leave
  • Fertility and family-building benefits
  • Annual performance and compensation reviews
  • Career pathing and professional development via LinkedIn Learning
  • A generous allotment of Paid Time Off (PTO) days
  • Flexible sick day policy
  • 12 paid holidays
  • Life and AD&D insurance
  • Enhanced short-term disability insurance
  • Employee Assistance Program (EAP)
  • Tuition reimbursement
  • Discounts on D'Addario products and merchandise
  • Company jam nights, artist performances, holiday parties, and special events
  • A passionate, talented team that loves what they do!

Compensation: 

We offer a competitive total compensation package. The base salary range for this role is $90,000-$150,000 and is commensurate with experience, skills, and qualifications. This position is eligible for a discretionary annual bonus, in accordance with company policy.

Responsibilities
  • Manage technical operations of injection molding, extrusion, and pultrusion processes
  • Raw material selection, compounding, qualification, and inventory management all the various products defined above.
  • Review and provide input to part drawings, specifications, and part tolerancing
  • Oversee mold and die design, set-up, qualification, maintenance and storage
  • Plan the creation of a mold making & repair facility
  • Facilitate equipment upgrades, modifications, and repairs
  • Create work instructions, carry out operator training, implement QC procedures
  • Coordinate technical problem solving, root cause analysis, and continual improvement activities
  • Implement in-process data acquisition, process capability assessments, and Statistical Process Control
  • Carry out product performance and acceptance testing
  • Manage external vendors as necessary
Qualifications
  • B.S. in Mechanical Engineering, Polymer Engineering, Materials Science, or related field.
  • 5+ years direct experience with injection molding, extrusion, and/or pultrusion materials and processes.
  • Must be proficient in MS Office, Excel, statistical analysis software such as Minitab, and 3D modeling software such as SolidWorks.
  • Ability to communicate and report conclusions clearly and concisely.
  • Specific knowledge in polymer structure, properties, compounding, processing, and quality control.
  • Expert understanding of polymer characterization, standardized test methods and equipment.
  • Review and provide input to mold and die designs, mold flow, finite element, and thermal analysis reports.
  • Six Sigma, Lean, and Total Quality Management knowledge desirable.
  • General skills in root cause analysis, continual improvement, and quality assurance.
  • Formal project management skills desirable.

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Employment Type: FULL_TIME