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Overnight Aircraft Reliability Engineer Jobs (NOW HIRING)

Background with spacecraft, aircraft, launch vehicles, or other mission- or safety-critical systems ... reliability methodologies, or human-rated hardware standards. * Experience creating engineering ...

... aircraft and ground infrastructure. What You'll Do * Own the reliability strategy for mission ... S. in Mechanical Engineering, Materials Engineering, or a related technical discipline. * Strong ...

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Overnight Aircraft Reliability Engineer information

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$71.5K

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How much do overnight aircraft reliability engineer jobs pay per year?

As of Jul 23, 2026, the average yearly pay for overnight aircraft reliability engineer in the United States is $104,148.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,500.00 and $118,000.00 per year, depending on experience, location, and employer.

What does an Overnight Aircraft Reliability Engineer do?

An Overnight Aircraft Reliability Engineer is responsible for monitoring, analyzing, and improving the reliability and performance of aircraft during overnight maintenance shifts. They review maintenance data, investigate recurring technical issues, and work closely with maintenance crews to address and prevent equipment failures. Their goal is to ensure that aircraft are safe, airworthy, and ready for operation each day by identifying trends and implementing solutions that improve reliability. Working overnight allows them to support urgent maintenance activities and ensure minimal disruption to flight schedules.

What is the difference between Overnight Aircraft Reliability Engineer vs Aircraft Maintenance Technician?

AspectOvernight Aircraft Reliability EngineerAircraft Maintenance Technician
CredentialsTypically requires engineering degree and certifications like FAA A&PFAA A&P certification required
Work EnvironmentOffice-based with some on-aircraft inspections, primarily during overnight shiftsOn-aircraft maintenance and repairs, often in hangars or on the tarmac
Industry UsageUsed in airline and aerospace companies focusing on reliability and safetyCommon in airlines, maintenance facilities, and repair stations

The Overnight Aircraft Reliability Engineer focuses on analyzing data, improving aircraft reliability, and preventing issues through engineering solutions, often working overnight shifts. In contrast, the Aircraft Maintenance Technician performs hands-on repairs and inspections on aircraft. Both roles require FAA certifications, but their daily tasks and work environments differ significantly.

What are the typical challenges faced by an Overnight Aircraft Reliability Engineer, and how does the night shift impact the role?

Overnight Aircraft Reliability Engineers often face the challenge of working with limited immediate support, as many departments operate with reduced staff during night hours. Troubleshooting and resolving unexpected issues quickly is crucial, as aircraft must be ready for morning departures. Effective communication and documentation are essential, as overnight findings need to be clearly relayed to daytime teams for continuity. The night shift also requires adaptability to changing schedules and the ability to maintain high attention to detail despite the unconventional hours.

What are the key skills and qualifications needed to thrive as an Overnight Aircraft Reliability Engineer, and why are they important?

To thrive as an Overnight Aircraft Reliability Engineer, you need a strong background in aerospace engineering, data analysis, and a relevant engineering degree, often complemented by FAA certifications. Familiarity with maintenance management systems (like CAMP or AMOS), reliability analysis software, and root cause analysis tools is typically required. Excellent problem-solving, attention to detail, and effective communication skills help you stand out in this role. These abilities are crucial for ensuring aircraft safety, minimizing downtime, and supporting continuous operational reliability during night shifts.
What cities are hiring for Overnight Aircraft Reliability Engineer jobs? Cities with the most Overnight Aircraft Reliability Engineer job openings:
What are the most commonly searched types of Aircraft Reliability Engineer jobs? The most popular types of Aircraft Reliability Engineer jobs are:
What states have the most Overnight Aircraft Reliability Engineer jobs? States with the most job openings for Overnight Aircraft Reliability Engineer jobs include:
Staff Hardware Reliability Engineer (R5142)

Staff Hardware Reliability Engineer (R5142)

Shield AI

Dallas, TX

$158K - $237K/yr

Full-time

Posted 18 days ago


Job description

Founded in 2015, Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V-BAT and X-BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 

Job Description:
As a Hardware Reliability Engineer at Shield AI, you will be responsible for ensuring the robustness and long-term performance of our VBAT flight hardware. You’ll work closely with design, manufacturing, and supplier chain to implement design-for-reliability best practices and perform reliability verification from concept through production.
 
You will lead environmental and stress testing efforts, including temperature cycling, vibration, HALT, and HASS, conduct failure analysis and materials characterization, and analyze root cause investigations for manufacturing non-conformances and field returns. You’ll participate in design reviews and FMEA activities, shape material selection and manufacturing requirements, analyze test and field data using reliability modeling tools, and help develop corrective actions and process improvements that elevate hardware reliability across the program. 
What you'll do:
  • You will be responsible for developing and implementing design-for-reliability best practices, conducting rigorous testing, shaping manufacturing requirements, selecting materials, and analyzing field data to enhance the robustness of VBAT hardware. 
  • Perform stress screening, environmental testing, and drive failure analysis to ensure flight hardware meets reliability and performance targets. 
  • Analyze designs and test results to identify potential failure modes and mitigations. 
  • Collaborate with design engineers to implement design for reliability best practices early in design. 
  • Act as a key stakeholder in reviewing and approving designs for release. 
  • Participate in design reviews and failure mode effects analysis (FMEA) to assess potential reliability issues. 
  • Investigate manufacturing non-conformances and field hardware failures to determine root cause. 
  • Travel as needed to perform deep dives into supplier processes. 
  • Develop and recommend corrective actions to address identified reliability issues. 
  • Utilize reliability modeling and simulation tools to predict system performance and lifespan. 
  • Stay current with industry trends, advancements, and best practices in hardware reliability engineering. 
  • Propose and implement process improvements to drive improvements in reliability across the program. 
Required qualifications:
  • Technical background in materials science, electronics manufacturing processes (PCB fabrication and assembly), hardware reliability concepts, and environmental test practices. 
  • Candidate must be self-starting and come with a growth mindset, with excellent problem-solving skills and attention to detail. 
  • Bachelor's degree in Materials Engineering preferred. Degrees in Mechanical OR Reliability Engineering also are acceptable.  
  • Familiarity with electronics (PCBs, PCBAs, electronic components) and moving mechanical assemblies. 
  • Team-player with clear and concise written and oral communication skills. 
  • Experience working with interdisciplinary teams to execute product design from concept to production. 
  • Experience with the project management of technical projects. 
  • Proficiency in Python, including NumPy, Pandas, SciPy, Plotly, and Matplotlib. 
  • Familiarity with relevant industry standards, including IPC, JEDEC, AIAA, AEC, MIL, and SMC standards. 
  • Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
  • Master's degree in Materials Engineering preferred. Degrees in Mechanical OR Reliability Engineering also are acceptable.  
  • 3+ years of experience in hardware reliability engineering, preferably with a focus on aerospace or automotive applications. 
  • Proficiency in failure analysis techniques and materials characterization methods 
  • Experience with environmental testing, including temperature cycling, vibration, highly accelerated limit testing (HALT), and highly-accelerated stress screening (HASS). 
  • Familiarity with PCB fabrication, SMT, and polymerics application manufacturing processes 
  • Significant knowledge of reliability engineering principles, methods, and tools 
#LI-JM2
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Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
 
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
 
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
 
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.