1

Hydrostatic Testing Jobs (NOW HIRING)

Quality Technician - Nights

Morristown, TN ยท On-site

$16 - $21.50/hr

Verifying code compliance and overseeing the quality of production at Precision Boilers, from the initial receiving of material to hydrostatic testing and final inspection prior shipping. This ...

Warehouse Technician

Stafford, TX ยท On-site

$14.75 - $18.25/hr

Hydrotesting: Assist with high-pressure hydrostatic testing of cylinders. * Shop Support: Clean, prep, recondition (sandblast/paint), and tag cylinders for service. * Inventory & Shipping: Load ...

Warehouse Technician

Stafford, TX ยท On-site

$14.75 - $18.25/hr

Hydrotesting: Assist with high-pressure hydrostatic testing of cylinders. * Shop Support: Clean, prep, recondition (sandblast/paint), and tag cylinders for service. * Inventory & Shipping: Load ...

Quality Technician - Nights

Morristown, TN ยท On-site

$16 - $21.50/hr

Verifying code compliance and overseeing the quality of production at Precision Boilers, from the initial receiving of material to hydrostatic testing and final inspection prior shipping. This ...

Warehouse Technician

Stafford, TX

$14.75 - $18.25/hr

Hydrotesting: Assist with high-pressure hydrostatic testing of cylinders. * Shop Support: Clean, prep, recondition (sandblast/paint), and tag cylinders for service. * Inventory & Shipping: Load ...

Quality Technician - Nights

Morristown, TN

$16 - $21.50/hr

Verifying code compliance and overseeing the quality of production at Precision Boilers, from the initial receiving of material to hydrostatic testing and final inspection prior shipping. This ...

Pipefitter

Port Lavaca, TX ยท On-site

$20.25 - $25.75/hr

Inspect, examine, and test installed systems and pipe lines, using pressure gauge, hydrostatic testing, observation, or other methods. * Turn valves to shut off steam, water, or other gases or ...

Modular diamond wire saws; pneumatic/hydraulic guillotine saws & drills; split frame saws & fluid recovery drills; pneumatic & hydraulic torque wrenches; tensioning equipment; hydrostatic testing ...

$20.25 - $25.75/hr

Inspect, examine, and test installed systems and pipe lines, using pressure gauge, hydrostatic testing, observation, or other methods. * Turn valves to shut off steam, water, or other gases or ...

Set up and operate hydrostatic testing equipment to evaluate the structural integrity of pipelines, tanks, and pressure vessels. * Prepare test systems by cleaning, sealing, and filling with water or ...

Modular diamond wire saws; pneumatic/hydraulic guillotine saws & drills; split frame saws & fluid recovery drills; pneumatic & hydraulic torque wrenches; tensioning equipment; hydrostatic testing ...

Set up and operate hydrostatic testing equipment to evaluate the structural integrity of pipelines, tanks, and pressure vessels. * Prepare test systems by cleaning, sealing, and filling with water or ...

The role requires strong knowledge of pipeline construction practices, welding codes, nondestructive examination requirements, coating standards, material control, hydrostatic testing, civil quality ...

next page

Showing results 1-20

Hydrostatic Testing information

See salary details

$11

$21

$33

How much do hydrostatic testing jobs pay per hour?

As of Jun 24, 2026, the average hourly pay for hydrostatic testing in the United States is $21.48, according to ZipRecruiter salary data. Most workers in this role earn between $17.31 and $24.04 per hour, depending on experience, location, and employer.

What is hydrostatic testing?

Hydrostatic testing is a method used to check the strength and leak-resistance of pressure vessels, such as pipelines, boilers, and fuel tanks. The process involves filling the vessel with water or another incompressible fluid, then pressurizing it to a level higher than its normal operating pressure. This helps identify any leaks or weaknesses in the structure before the vessel is put into service. Hydrostatic testing is widely used in industries like oil and gas, plumbing, and manufacturing to ensure safety and compliance with regulations.

What are the key skills and qualifications needed to thrive in a Hydrostatic Testing Technician role, and why are they important?

To thrive as a Hydrostatic Testing Technician, you need a solid understanding of pressure testing procedures, safety protocols, and relevant industry standards, usually supported by a technical diploma or equivalent experience. Familiarity with pressure gauges, pumps, data logging systems, and certifications such as OSHA or NACE is commonly required. Attention to detail, problem-solving skills, and strong communication abilities help ensure accurate test results and safe operations. These skills and qualifications are crucial for maintaining system integrity, preventing failures, and ensuring compliance with safety and regulatory requirements.

What is a hydrotest job description?

A hydrotest job involves inspecting and testing pressure vessels, pipelines, or equipment by filling them with water or another liquid to check for leaks, strength, and integrity. Hydrostatic testing technicians must follow safety protocols, use specialized tools, and often hold certifications such as API or ASME standards. The job requires attention to detail and adherence to industry regulations to ensure equipment safety and compliance.

What are some common challenges faced by professionals during hydrostatic testing, and how can they be effectively managed?

Professionals conducting hydrostatic testing often encounter challenges such as maintaining precise pressure levels, ensuring the integrity of testing equipment, and accurately detecting leaks. Environmental factors like temperature fluctuations and equipment compatibility can affect test results. Effective management involves thorough pre-test inspections, using calibrated instruments, following standardized procedures, and maintaining clear communication with team members to promptly address any irregularities during testing. Continuous training and adherence to safety protocols are also critical for minimizing risks and ensuring reliable outcomes.

What does hydro testing do?

Hydrostatic testing is a process used in hydrostatic testing jobs to check the integrity and strength of pressure vessels, pipelines, and other equipment by filling them with water and pressurizing them beyond normal operating levels. This test helps identify leaks, weaknesses, or defects to ensure safety and compliance with industry standards. It requires knowledge of pressure testing procedures and proper safety protocols.

What is the difference between Hydrostatic Testing vs Pipe Fitter?

AspectHydrostatic TestingPipe Fitter
CertificationsASME, API, state-specific licensesPipefitting certifications, OSHA safety training
Work EnvironmentIndustrial plants, pipelines, pressure vesselsConstruction sites, industrial facilities, piping systems
Job FocusTesting pressure integrity of vessels and pipelinesAssembling, installing, and maintaining piping systems

Hydrostatic Testing and Pipe Fitters often work in industrial settings, requiring similar safety certifications. Hydrostatic Testing focuses on pressure testing equipment, while Pipe Fitters specialize in installing and maintaining piping systems. Both roles are essential in industries like oil and gas, manufacturing, and construction.

Are there any legit product testing jobs?

Hydrostatic testing jobs are legitimate roles in industries such as manufacturing and maintenance, involving pressure testing of equipment like pipelines and cylinders. These positions often require safety certifications, technical skills, and adherence to industry standards to ensure product integrity and safety.

What Are Hydrostatic Testing Jobs?

Hydrostatic testing involves using water to pressurize oil and gas pipelines, sprinkler systems, plumbing and tanks, sewer systems, and similar structures to test for leaks and assess structural integrity. Jobs in hydrostatic testing include working as a pipefitter or inspector, but you can also become a technician or an operator. In these roles, your duties include calibrating and performing pressure tests, inspecting and repairing lines and systems, and assisting with routine maintenance. Additionally, these jobs have responsibilities related to safety compliance, reporting defective parts and equipment, and working from both written and oral instructions, so good communication skills and the ability to pay attention to detail are important.

How much do hydrotest operators make in the US?

Hydrostatic testing operators in the US typically earn between $20 and $30 per hour, with annual salaries ranging from approximately $40,000 to $60,000. Wages can vary based on experience, certifications, and the industry sector, such as oil and gas or manufacturing, where safety and technical skills are essential.
What cities are hiring for Hydrostatic Testing jobs? Cities with the most Hydrostatic Testing job openings:
What are the most commonly searched types of Hydrostatic Testing jobs? The most popular types of Hydrostatic Testing jobs are:
What states have the most Hydrostatic Testing jobs? States with the most job openings for Hydrostatic Testing jobs include:
What job categories do people searching Hydrostatic Testing jobs look for? The top searched job categories for Hydrostatic Testing jobs are:
Quality Technician - Nights

Quality Technician - Nights

Thermon

Morristown, TN โ€ข On-site

$16 - $21.50/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 3 days ago


Job description

Who are we?
Located in Morristown, TN 45 minutes northeast of Knoxville, Precision Boilers manufactures industry-leading electric and fuel-fired hot water boilers and steam generators plus a wide range of accessories such as deaerators and blowdown tanks.
What is the opportunity?
Reporting to the Manager, Quality Assurance, the Quality Technician - Nights is responsible for conducting routine inspection of product fabrication throughout the process. Verifying code compliance and overseeing the quality of production at Precision Boilers, from the initial receiving of material to hydrostatic testing and final inspection prior shipping.
This position requires working a night shift schedule.
Essential Duties and Responsibilities include the following, other duties may be assigned.
  • Responsible for conducting Incoming Inspection of critical components and materials and perform verification of ASME Code material as applicable
  • Performs inspection of incoming goods. documents and reports on inspection results. Notifies warehouse personnel of conforming/ acceptable product for release to inventory. For product OOS issues correspond SCAR and notify Quality Engineer
  • Conduct routine inspection and applicable testing at each individual stage of the fabrication process as indicated on the traveler. This includes but is not limited to: Welding, Cabinet & Sheet metal, Electrical, Plumbing, Paint, warehouse (incoming inspection), Shipping (final inspection), etc.
  • Conduct regular VT inspections at each individual stage of the welding fabrication following inspection protocols
  • Assist with ASME code driven examination (VT, MT, PT, RT) and related activities if/when/as needed
  • Assist with creation of ASME nameplates and verify data contents are complete and correct. The same applies for all product labeling and stickers
  • Report nonconformances identified during routine inspection, assist with data collection and reporting via the quality gate boards and/or e-Database (ProcessMAP)
  • Assist in conducting internal and external inspection of all vessels prior to hydrostatic testing
  • Assist with collecting and reviewing all paperwork required for hydrostatic testing as needed
  • May be required to provide support with QMS documentation development and/or improvement
  • May be required to participate in internal and/or external audits (ASME, QMS, suppliers, customer FATs)
  • Participates in engineering drawing feedback loop process for drawing and BOM changes as necessary to support production
  • May be assigned to participate in programs, projects, or initiatives as they apply to correction, prevention and/or improvement of product or process quality (e.g. Kaizen, VSM, etc.)
  • Maintains work area in a clean and safe manner. Observe all safety precautions, rules, and regulations. Comply with and helps enforce standard policies and procedures

The above are considered essential duties and are illustrative of those job tasks, which are fundamental. Employees may be required to perform additional related duties as may be assigned by management. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Qualifications:
The role requires completing an eye examination, Ishihara color test and visual examination (VT) qualification test. Candidate will be subject to such examinations upon hiring.
The candidate must be able to obtain the following certifications within six months of the start of their employment:
  • Magnetic Particle Testing (MT)
  • Liquid Dye Penetrate Testing (PT)
  • Visual Testing (VT)

Education and Experience:
  • The candidate must have a minimum of a high school diploma or degree of equivalence (i.e. G.E.D.) and/or 1-3 years of Welding background and/or basic knowledge of application of ASME Code

Skills and Abilities:
The following skills and abilities are not required (except the first), but preference shall be given to candidates that meet the preferred standards.
  • Must be apt at technical problem solving (required)
  • 3+ years of hands-on/applied working knowledge in ASME section IX requirements for Pressure Vessels.
  • Strong math skills
  • General knowledge for reading, interpreting GD&T and reviewing engineering drawings

The above are considered essential duties and are illustrative of those job tasks, which are fundamental. Employees may be required to perform additional related duties as may be assigned by management. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Physical Demands:
This position requires moderate lifting and walking. Annual eye exams are also required and are covered by PRECISION BOILERS.
  • Regularly required to stand, walk, sit, reach, lift, stoop, kneel, crouch, crawl, talk or hear, and be able to tolerate repetitive motion during the full course of a scheduled shift.
  • Must be able to lift and/or move more than fifty (50) pounds.
  • Able to physically multitask.

Work Environment:
The Quality Technician will spend the majority of his or her time in the plant with some office exposure. Earplugs, safety glasses and steel toe safety shoes are mandatory in the plant and are provided by Precision Boilers.
Benefits:
  • Bonus eligibility.
  • Medical, Dental, and Vision.
  • Short-Term Disability, Long-Term Disability, and Life Insurance.
  • 401k with Company Match.
  • Paid Time Off.

Equal Opportunity Statement:
Vapor Power International, LLC and VPI Precision Boilers, LLC provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws.
This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.
Candidates applying for this job opening must be legally authorized to work in the United States and are required to have US residency at the time of application. OPT or H1B Visa Sponsorship is not available for this opportunity currently.

Thermon logo

About Thermon

Sourced by ZipRecruiter

Industry

Electrical equipment, appliance, and component manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Austin, TX, US

Year founded

1954

Social media