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Hil Test Engineer Jobs in Wisconsin (NOW HIRING)

Hardware Test Engineer The Hardware Test Engineer designs and executes test solutions for embedded ... Experience with Hardware-in-the-Loop (HIL) testing. * Familiarity with embedded communication ...

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Hardware Test Engineer The Hardware Test Engineer designs and executes test solutions for embedded ... Experience with Hardware-in-the-Loop (HIL) testing. * Familiarity with embedded communication ...

New

Hardware Test Engineer The Hardware Test Engineer designs and executes test solutions for embedded ... Experience with Hardware-in-the-Loop (HIL) testing. * Familiarity with embedded communication ...

New

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... or HiL test stand. * Experience developing wiring harnesses and electrical systems using 3D CAD ... Advanced training in additional engineering disciplines * Experience with systems engineering ...

Electrical Engineer

Horicon, WI ยท On-site

$50 - $55/hr

... or HiL test stand. * Experience developing wiring harnesses and electrical systems using 3D CAD ... Experience with systems engineering practices Education: * Ideally you will have a degree or ...

... HiL test stand. Experience developing wiring harnesses and electrical systems using 3D CAD tools ... Bachelor's degree in electrical engineering or other relevant discipline Notes: 1st shift-Onsite ...

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... or HiL test stand. * Experience developing wiring harnesses and electrical systems using 3D CAD ... Experience with systems engineering practices Education Ideally you will have a degree or ...

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Hil Test Engineer information

See Wisconsin salary details

$17

$44

$75

How much do hil test engineer jobs pay per hour?

As of Aug 8, 2026, the average hourly pay for hil test engineer in Wisconsin is $44.66, according to ZipRecruiter salary data. Most workers in this role earn between $33.75 and $52.88 per hour, depending on experience, location, and employer.

What is a HIL Test Engineer?

A HIL (Hardware-in-the-Loop) Test Engineer is responsible for developing, executing, and maintaining test systems that simulate real-world hardware environments for validating embedded systems. They design and implement test automation, work with hardware and software teams, and analyze test results to ensure system reliability. HIL Test Engineers are commonly found in industries such as automotive, aerospace, and industrial automation. Their role is critical in detecting issues early in the development cycle, improving product quality, and reducing time-to-market.

What are some typical challenges faced by HIL Test Engineers, and how do they overcome them?

HIL Test Engineers often encounter challenges such as troubleshooting complex system integration issues, managing evolving test requirements, and maintaining test system reliability. To overcome these obstacles, they work closely with software and hardware developers to quickly diagnose problems, adapt test scripts, and ensure continuous improvement of test setups. They also document findings thoroughly and collaborate with the wider engineering team to implement solutions. This collaborative and dynamic environment helps ensure high-quality product development and rapid iteration cycles. Being adaptable and detail-oriented is key to thriving in this role.

What are the key skills and qualifications needed to thrive as a HIL Test Engineer?

To thrive as a HIL (Hardware-in-the-Loop) Test Engineer, you need a solid background in electrical engineering, embedded systems, and software testing, typically supported by a bachelor's degree in engineering or a related field. Familiarity with MATLAB/Simulink, HIL simulation platforms (such as dSPACE or NI), and scripting languages like Python is crucial, along with relevant certifications in automation or systems testing. Strong problem-solving skills, attention to detail, and the ability to communicate clearly with cross-functional teams are key soft skills for this role. These competencies ensure reliable validation of complex systems and enable effective collaboration with development and engineering teams.

What are popular job titles related to Hil Test Engineer jobs in Wisconsin? For Hil Test Engineer jobs in Wisconsin, the most frequently searched job titles are:
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Infographic showing various Hil Test Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 71% Full Time, and 29% Contract. Highlights an 100% In-person job distribution, with an average salary of $92,888 per year, or $44.7 per hour.

System Test Engineer - Battery Management System

Global Connect Technologies

Milwaukee, WI โ€ข On-site

Other

This job post hasย expired 1 day ago.ย Applications are no longer accepted.


Job description

Job Title: BMS & Systems Engineer

Location: Milwaukee, Wisconsin

Employment Type: Full-Time

Position Summary

We are seeking a highly motivated BMS System Test Engineer to support validation and verification activities for Battery Management Systems (BMS) used in electric vehicles, energy storage systems, or battery-powered products. The ideal candidate will have experience in system-level testing, HIL validation, CAN communication, diagnostics, and battery system integration.

The engineer will work closely with hardware, software, controls, and validation teams to ensure reliable and safe BMS functionality under various operating conditions.

Key Responsibilities

  • Develop and execute system-level test plans, test cases, and validation procedures for Battery Management Systems (BMS)
  • Perform functional, integration, regression, and performance testing of BMS hardware and software
  • Conduct Hardware-in-the-Loop (HIL) and bench-level testing for battery systems
  • Validate battery protection features including over-voltage, under-voltage, over-current, thermal protection, and fault handling
  • Analyze CAN logs, diagnostics, and test results to identify issues and support root cause analysis
  • Work with cross-functional teams to troubleshoot and resolve system-level issues
  • Automate test scripts and validation processes using Python, CAPL, or similar scripting tools
  • Support verification of SOC, SOH, balancing, charging, and thermal management algorithms
  • Use tools such as CANoe, CANalyzer, Vector tools, MATLAB/Simulink, or dSPACE for testing and analysis
  • Maintain test documentation, validation reports, traceability matrices, and defect tracking records
  • Support vehicle-level or pack-level integration and validation activities
  • Ensure compliance with automotive quality and safety standards including ISO 26262

Required Qualifications

  • Bachelorโ€™s degree in Electrical Engineering, Electronics Engineering, Automotive Engineering, Computer Engineering, or related field
  • 3+ years of experience in BMS testing, automotive system testing, or embedded system validation
  • Strong understanding of lithium-ion battery systems and BMS functionalities
  • Experience with CAN communication protocols and diagnostic tools
  • Hands-on experience with HIL systems, test benches, or automated validation setups
  • Knowledge of Vector tools such as CANoe and CANalyzer
  • Familiarity with MATLAB/Simulink and embedded systems testing
  • Strong debugging, analytical, and troubleshooting skills
  • Good understanding of automotive validation processes and testing methodologies
  • Excellent communication and technical documentation skills

Preferred Skills

  • Experience with EV/HEV battery systems and high-voltage architectures
  • Knowledge of AUTOSAR, UDS diagnostics, and Functional Safety (ISO 26262)
  • Experience with Python, CAPL, or automation scripting
  • Familiarity with dSPACE, NI, or ETAS test platforms
  • Exposure to battery charging systems and thermal management validation
  • Experience with SIL/MIL/HIL testing environments
  • Understanding of cybersecurity requirements for automotive systems
  • Masterโ€™s degree or relevant automotive certifications is a plus