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Hil Test Engineer Jobs in Wisconsin (NOW HIRING)

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Electrical Engineer

Horicon, WI · On-site

$40 - $55/hr

... HiL test stand. • Experience developing wiring harnesses and electrical systems using 3D CAD ... engineering or other relevant discipline (AD)

VIVA USA INC

Electrical Engineer

Horicon, WI · On-site

... HiL test stand. Experience developing wiring harnesses and electrical systems using 3D CAD tools ... Bachelor's degree in electrical engineering or other relevant discipline Notes: 1st shift-Onsite ...

Judge Group, Inc.

Electrical Engineer

Horicon, WI · On-site

$50 - $55/hr

... or HiL test stand. * Experience developing wiring harnesses and electrical systems using 3D CAD ... Experience with systems engineering practices Education: * Ideally you will have a degree or ...

KYYBA

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Electrical Engineer

Horicon, WI · On-site

$45 - $50/hr

Title - Electrical Engineer Location - Horicon, WI 53032 Contract Duration - 24+ Months Contract ... or HiL test stand. * Experience developing wiring harnesses and electrical systems using 3D CAD ...

Stellantis

Senior System Validation Engineer DUTIES: Validating complex embedded software interactions ... Developing test automation using Python, Robot Framework and ECU-Test; Conducting HIL/SIL ...

Stellantis

Senior System Validation Engineer DUTIES: Validating complex embedded software interactions ... Developing test automation using Python, Robot Framework and ECU-Test; Conducting HIL/SIL ...

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Hil Test Engineer information

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$44

$75

How much do hil test engineer jobs pay per hour?

As of Jul 26, 2026, the average hourly pay for hil test engineer in Wisconsin is $44.66, according to ZipRecruiter salary data. Most workers in this role earn between $33.75 and $52.88 per hour, depending on experience, location, and employer.

What is a HIL Test Engineer job?

A HIL (Hardware-in-the-Loop) Test Engineer is responsible for developing, executing, and maintaining test systems that simulate real-world hardware environments for validating embedded systems. They design and implement test automation, work with hardware and software teams, and analyze test results to ensure system reliability. HIL Test Engineers are commonly found in industries such as automotive, aerospace, and industrial automation. Their role is critical in detecting issues early in the development cycle, improving product quality, and reducing time-to-market.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering with extensive experience and advanced skills can earn $300,000 or more annually. High-paying roles often require advanced certifications, leadership responsibilities, or working in high-demand industries and locations.

What engineer makes $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, software engineering, or executive-level engineering roles can earn $500,000 or more annually. These positions often require advanced skills, certifications, and significant industry experience, and may include bonuses or stock options that contribute to total compensation.

What are some typical challenges faced by HIL Test Engineers, and how do they overcome them?

HIL Test Engineers often encounter challenges such as troubleshooting complex system integration issues, managing evolving test requirements, and maintaining test system reliability. To overcome these obstacles, they work closely with software and hardware developers to quickly diagnose problems, adapt test scripts, and ensure continuous improvement of test setups. They also document findings thoroughly and collaborate with the wider engineering team to implement solutions. This collaborative and dynamic environment helps ensure high-quality product development and rapid iteration cycles. Being adaptable and detail-oriented is key to thriving in this role.

What does a HIL test engineer do?

A HIL (Hardware-in-the-Loop) test engineer designs, develops, and executes testing procedures using HIL simulation systems to validate embedded control systems and software. They work with simulation tools, test automation, and real-time hardware to ensure system reliability and safety, often collaborating with software and hardware teams. Proficiency in programming, control systems, and testing standards is essential for this role.

What engineers make $200,000 a year?

Senior test engineers, especially those with specialized skills in automation, hardware testing, or working in high-demand industries like aerospace or semiconductor manufacturing, can earn $200,000 or more annually. Achieving this salary often requires extensive experience, advanced certifications, and proficiency with tools like scripting languages and testing frameworks.

What are the key skills and qualifications needed to thrive in the Hil Test Engineer position, and why are they important?

To thrive as a HIL (Hardware-in-the-Loop) Test Engineer, you need a solid background in electrical engineering, embedded systems, and software testing, typically supported by a bachelor's degree in engineering or a related field. Familiarity with MATLAB/Simulink, HIL simulation platforms (such as dSPACE or NI), and scripting languages like Python is crucial, along with relevant certifications in automation or systems testing. Strong problem-solving skills, attention to detail, and the ability to communicate clearly with cross-functional teams are key soft skills for this role. These competencies ensure reliable validation of complex systems and enable effective collaboration with development and engineering teams.

What are popular job titles related to Hil Test Engineer jobs in Wisconsin? For Hil Test Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Hil Test Engineer jobs in Wisconsin look for? The top searched job categories for Hil Test Engineer jobs in Wisconsin are:
Hil Test Engineer jobs near you
Infographic showing various Hil Test Engineer job openings in Wisconsin as of July 2026, with employment types broken down into 75% Full Time, and 25% Contract. Highlights an 97% In-person, and 3% Hybrid job distribution, with an average salary of $92,888 per year, or $44.7 per hour.

System Test Engineer - Battery Management System

Global Connect Technologies

Milwaukee, WI • On-site

Other

Posted 3 days ago

Job description

Job Title: BMS & Systems Engineer

Location: Milwaukee, Wisconsin

Employment Type: Full-Time

Position Summary

We are seeking a highly motivated BMS System Test Engineer to support validation and verification activities for Battery Management Systems (BMS) used in electric vehicles, energy storage systems, or battery-powered products. The ideal candidate will have experience in system-level testing, HIL validation, CAN communication, diagnostics, and battery system integration.

The engineer will work closely with hardware, software, controls, and validation teams to ensure reliable and safe BMS functionality under various operating conditions.

Key Responsibilities

  • Develop and execute system-level test plans, test cases, and validation procedures for Battery Management Systems (BMS)
  • Perform functional, integration, regression, and performance testing of BMS hardware and software
  • Conduct Hardware-in-the-Loop (HIL) and bench-level testing for battery systems
  • Validate battery protection features including over-voltage, under-voltage, over-current, thermal protection, and fault handling
  • Analyze CAN logs, diagnostics, and test results to identify issues and support root cause analysis
  • Work with cross-functional teams to troubleshoot and resolve system-level issues
  • Automate test scripts and validation processes using Python, CAPL, or similar scripting tools
  • Support verification of SOC, SOH, balancing, charging, and thermal management algorithms
  • Use tools such as CANoe, CANalyzer, Vector tools, MATLAB/Simulink, or dSPACE for testing and analysis
  • Maintain test documentation, validation reports, traceability matrices, and defect tracking records
  • Support vehicle-level or pack-level integration and validation activities
  • Ensure compliance with automotive quality and safety standards including ISO 26262

Required Qualifications

  • Bachelor’s degree in Electrical Engineering, Electronics Engineering, Automotive Engineering, Computer Engineering, or related field
  • 3+ years of experience in BMS testing, automotive system testing, or embedded system validation
  • Strong understanding of lithium-ion battery systems and BMS functionalities
  • Experience with CAN communication protocols and diagnostic tools
  • Hands-on experience with HIL systems, test benches, or automated validation setups
  • Knowledge of Vector tools such as CANoe and CANalyzer
  • Familiarity with MATLAB/Simulink and embedded systems testing
  • Strong debugging, analytical, and troubleshooting skills
  • Good understanding of automotive validation processes and testing methodologies
  • Excellent communication and technical documentation skills

Preferred Skills

  • Experience with EV/HEV battery systems and high-voltage architectures
  • Knowledge of AUTOSAR, UDS diagnostics, and Functional Safety (ISO 26262)
  • Experience with Python, CAPL, or automation scripting
  • Familiarity with dSPACE, NI, or ETAS test platforms
  • Exposure to battery charging systems and thermal management validation
  • Experience with SIL/MIL/HIL testing environments
  • Understanding of cybersecurity requirements for automotive systems
  • Master’s degree or relevant automotive certifications is a plus


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