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Header Set Up Operator Jobs (NOW HIRING)

The Set-Up Operator is responsible for configuring, operating, and maintaining multiple types of lettershop inserting systems, including MPS, APS, and Epic equipment. This role ensures accurate ...

Set Up Operator

Hartwell, GA · On-site

$24.11/hr

Set Up Operator Shift: 2nd- 3:30pm - 12:00am Monday-Friday *overtime and Saturdays may be required. Some training will be on first shift but then moved to second shift. Wage: $24.11 + $0.75 shift ...

The Set-Up Operator is responsible for configuring, operating, and maintaining multiple types of lettershop inserting systems, including MPS, APS, and Epic equipment. This role ensures accurate ...

The Set-Up Operator is responsible for configuring, operating, and maintaining multiple types of lettershop inserting systems, including MPS, APS, and Epic equipment. This role ensures accurate ...

The Set Up Operatoris responsible for the change overof various tonnage presses . Theideal candidate will have priorexperience in cold stamping, be self-motivated and thrive in a fast-paced work ...

... set up equipment. • Perform general housekeeping around work area. • Perform minor machine maintenance as needed. • Comply with OSHA Safety and Health regulations • Maintain a clean and ...

Buscamos un Operador Set Up para trabajar en Las Piedras. Empresa líder en fabricación de equipos médicos. Entorno de trabajo dinámico con enfoque en trabajo en equipo y solución de problemas.

Buscamos un Operador Set Up para trabajar en Las Piedras. Empresa líder en fabricación de equipos médicos. Entorno de trabajo dinámico con enfoque en trabajo en equipo y solución de problemas.

Position Summary With limited direction or supervision, this machine set-up/operator position requires the set-up and/or operation of header equipment. The incumbent will possess and demonstrate the ...

CNC Set Up Operator

Van Wert, OH · On-site

$22.22 - $31.12/hr

CNC Set-up Operator Shift: 3rd/4th - Weekend shifts available Salary: $22.22 - $31.12/hour (Plus $1.50 shift premium and potential $15,000 sign-on bonus) Who we are We are a leading international ...

Set-Up Operator

Hartford, CT · On-site

$18 - $19/hr

Be available to assist other operators in the area if required. * Comply with company rules and regulations and bindery procedures. * Maintain confidentiality of company-sensitive data. * Implement a ...

CNC Set Up Operator

Endicott, NY · On-site

$22 - $28/hr

CNC Set Up Operator Summary Shift: 1st Salary: $22-$28 per hour based on experience. CNC Set Up Operator Job Duties: * Read and interpret blueprints and work instructions to determine proper cutting ...

Overview We are seeking a skilled and detail-oriented CNC Set Up Operator to join our dynamic team. In this role, you will play a crucial part in ensuring our CNC machines operate efficiently and ...

Overview We are seeking a skilled and detail-oriented CNC Set Up Operator to join our dynamic team. In this role, you will play a crucial part in ensuring our CNC machines operate efficiently and ...

CNC Set-Up Operator - Round Tool Manufacturing Location: Reynoldsville, PA Shift: 3rd shift (M-Th, 8p to 6a) Employment Type: Full-Time Department: Manufacturing / Tool Grinding About Us We are a ...

Position Summary With limited direction or supervision, this machine set-up/operator position requires the set-up and/or operation of header equipment. The incumbent will possess and demonstrate the ...

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Header Set Up Operator information

See salary details

$16

$28

$51

How much do header set up operator jobs pay per hour?

As of Jul 12, 2026, the average hourly pay for header set up operator in the United States is $28.24, according to ZipRecruiter salary data. Most workers in this role earn between $21.39 and $31.01 per hour, depending on experience, location, and employer.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What are some common challenges faced by a Header Set Up Operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is a Header Set Up Operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a Header Set Up Operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.
More about Header Set Up Operator jobs
What cities are hiring for Header Set Up Operator jobs? Cities with the most Header Set Up Operator job openings:
What states have the most Header Set Up Operator jobs? States with the most job openings for Header Set Up Operator jobs include:
Infographic showing various Header Set Up Operator job openings in the United States as of July 2026, with employment types broken down into 96% Full Time, and 4% Nights. Highlights an 100% In-person job distribution, with an average salary of $58,731 per year, or $28.2 per hour.
Set Up Operator

Set Up Operator

Amsive

Bolingbrook, IL • On-site

$24/hr

Full-time

Medical, Dental, Vision, Retirement

This job post has expired 1 day ago. Applications are no longer accepted.


Amsive rating

7.5

Company rating: 7.5 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

18th of 48 rated marketing agency


Job description

Who We Are 

Amsive is a leader in high-volume print and mail manufacturing with over 40 years of experience.  

Our success depends on people who are dependable, performance-focused, and take pride in meeting production goals. Production is completed in-house using modern high-speed print and mail manufacturing equipment. Our facilities are clean, well-lit, and temperature controlled. 

At Amsive, results matter. We offer career opportunities in print and mail production, with medical, dental, vision insurance and a competitive 401K. 

Location: 605 Territorial Dr Bolingbrook, IL 60440  

Work Hours: 4am - 4pm Thursday - Saturday & every other Wednesday, with expected additional hours/weekends mandatory.  

Pay: Starting at $24 per hour, based on experience and skills

What we are looking for: 

The Set-Up Operator is responsible for configuring, operating, and maintaining multiple types of lettershop inserting systems, including MPS, APS, and Epic equipment. This role ensures accurate, efficient, and high-quality mail production while meeting client specifications and production deadlines 

What you’ll be doing: 

  • Set up and operate MPS, APS, and Epic inserting systems for a variety of direct mail and transactional jobs 

  • Review and interpret job tickets, specifications, and production schedules 

  • Configure machine components including feeders, folders, inserters, cameras, and conveyors 

  • Load materials such as envelopes, inserts, and forms into equipment 

  • Perform test runs and calibrate machines to ensure proper alignment, folding, inserting, and sealing 

  • Monitor machine performance and troubleshoot issues such as jams, double feeds, or misreads 

  • Ensure accuracy of mail pieces, including correct matching and sequencing when applicable 

  • Verify jobs meet USPS regulations and client quality standards 

  • Conduct routine maintenance and minor mechanical adjustments 

  • Document production data, downtime, and quality checks 

  • Collaborate with supervisors, quality control, and maintenance teams 

  • Maintain a clean and safe work environment and follow all safety procedures 

Who you are:  

  • Experience operating MPS, APS, Epic, or similar lettershop inserting equipment preferred 

  • Strong mechanical aptitude and problem-solving skills 

  • Ability to read and follow detailed instructions and job specifications 

  • Basic computer skills for machine interfaces and reporting systems 

  • High attention to detail and quality control 

  • Ability to multitask and work in a fast-paced production environment 

  • Good communication and teamwork skills 

  • High school diploma or GED required 

Supervisory Responsibilities: None 

Work Environment: Position operates in a regulated manufacturing print/mail production facility 

Physical Demands: 

  • Stand and walk for up to 12 hours, with frequent bending, kneeling, and reaching  

  • Must be able to lift, push, or pull up to 50 pounds 

  • Perform repetitive motions in a fast-paced production environment 

Security Clearance: Amsive is a Federal Contractor, and this position may require government security clearance for certain projects. 

Other Duties: Please note this job description is not designed to cover or contain a comprehensive listing of all activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities, and activities may change at any time. 

If you need any assistance seeking a job opportunity at Amsive, or if you need reasonable accommodation with the application process, please call (331) 318-7800. 

Amsive is proud to be an Equal Opportunity Employer. We are committed to building a supportive and inclusive environment for all employees.  It is Amsive’s continuing policy to provide equal employment opportunity and not to discriminate on the basis of race, color, religion, pregnancy or childbirth, marital status, national origin, ancestry or citizenship status, age, disability, sex, sexual orientation, gender identity, veteran status or any other characteristic protected by applicable federal, state or local laws. This policy applies to all aspects of employment, including (but not limited to) application for employment, recruiting, hiring, compensation, benefits, promotions and transfers, training, layoffs, rehires, termination of employment and all other terms and conditions of employment. 

All offers of employment with Amsive are contingent upon the successful completion of background checks, which may include criminal history, drug test, and reference verification, conducted in compliance with applicable state, federal, and local laws. 
As part of the Company's equal employment opportunity policy, Amsive will also take affirmative action as called for by applicable laws and Executive Orders to ensure that minority group individuals, females, disabled veterans, recently separated veterans, other protected veterans, Armed Forces service medal veterans, and qualified disabled persons are introduced into our workforce and considered for promotional opportunities. 

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