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Header Set Up Operator Jobs in Chicago, IL (NOW HIRING)

Korn Ferry Executive Search

Set-Up Operator

Elgin, IL

$25 - $34.50/hr

Korn Ferry Military Division has partnered with our client on their search for a Set-Up Operator based out of their Elgin IL (40 miles NW of Chicago) facility. They are a global manufacturer of metal ...

AllStaff

Set Up Operator

Crystal Lake, IL

Machine Set Up Responsibilities: Make production set ups strong/sturdy Keep work areas clean and ... Consider operator comfort and ergonomics. Responsibility for verifying incoming hardness and ...

LAUNCH

CNC Set Up Operator

Addison, IL · On-site

$20 - $35/hr

Can expect to perform 1-5 set ups per day depending on job orders -Ability to work in a fast paced, team environment Must Haves: -CNC Set Up Operating experience with Vertical Milling Centers ...

LAUNCH

CNC Set Up Operator

Addison, IL

$20 - $35/hr

Can expect to perform 1-5 set ups per day depending on job orders -Ability to work in a fast paced, team environment Must Haves: -CNC Set Up Operating experience with Vertical Milling Centers ...

DEO TEK, Inc

Hydromat Set-Up Operator

Elgin, IL · On-site

$18 - $25/hr

Hydromat Set-Up Operator Blue Collar Location: Elgin, IL. 60123 Shift Hours: 10:00 p.m. - 6:30 a.m. Shift Days: Monday - Friday Pay Rate: $18 - $25 per hour BOE Job Type: Temp-Hire Job Summary:

Labor Solutions, LLC

Be Seen First

Machine Set-Up Operator

Addison, IL · On-site

$25 - $28/hr

Monday - Thursday 5AM - 330 PM We are seeking a dependable and mechanically inclined Machine Set-Up Operator to join a growing manufacturing team in Addison, IL. This position is responsible for ...

Labor Solutions, LLC

Be Seen First

CNC Swiss Set-Up Operator

Lincolnwood, IL · On-site

$35 - $38/hr

Our expanding CNC Swiss department features six new Star Swiss machines--with additional equipment planned--and we're looking for an experienced CNC Swiss Set-Up Operator to help support our ...

RTC

CNC/Vacform - Set-up/Operator

Romeoville, IL · On-site

$20/hr

The Machine Set-Up and Operator ensures machinery is set up, works properly, and conforms with (and can produce materials that conform with) company quality, quantity, and efficiency standards.

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$25 - $34.50/hr

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$28.75 - $34.50/hr

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$25 - $34.50/hr

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

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All JobsHeader Set Up Operator JobsHeader Set Up Operator Jobs in Chicago, IL

Header Set Up Operator information

See Chicago, IL salary details

$16

$29

$53

How much do header set up operator jobs pay per hour?

As of Aug 3, 2026, the average hourly pay for header set up operator in Chicago, IL is $29.09, according to ZipRecruiter salary data. Most workers in this role earn between $22.02 and $31.92 per hour, depending on experience, location, and employer.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What are some common challenges faced by a Header Set Up Operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is a Header Set Up Operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a Header Set Up Operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.
What are popular job titles related to Header Set Up Operator jobs in Chicago, IL? For Header Set Up Operator jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Header Set Up Operator jobs in Chicago, IL look for? The top searched job categories for Header Set Up Operator jobs in Chicago, IL are:
Header Set Up Operator jobs near you
Infographic showing various Header Set Up Operator job openings in Chicago, IL as of July 2026, with employment types broken down into 84% Full Time, 9% Part Time, 1% Temporary, 2% Contract, 2% Nights, and 2% Summer. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution, with an average salary of $60,502 per year, or $29.1 per hour.

Set-Up Operator

Korn Ferry Executive Search

Elgin, IL

$25 - $34.50/hr

Other

Re-posted 11 days ago

Job description

* PLEASE NOTE: this client is specifically seeking candidates with at least 4 years of Active Duty U.S. military experience - HEAVY MAINTENANCE BACKGROUND REQUIRED *

Korn Ferry Military Division has partnered with our client on their search for a Set-Up Operator based out of their Elgin IL (40 miles NW of Chicago) facility. They are a global manufacturer of metal die cast precision components, offering plenty of room for career growth.

Compensation: $25.00-34.50/hour

What You Will Do:
  • Responsible for setting die into machine and making any adjustments to machine program settings as needed; must be able to understand and follow established set up chart instructions. 
  • Responsible for writing new set up instructions for new tools. 
  • Responsible for problem solving the machine / set up parameters based on any defects observed. 
  • Ensure the die is running properly; gather first off pieces following set up and deliver to quality for inspection. 
  • Responsible for observing and checking assigned casting/molding machine operations. Responsible for observing quality of products for excessive flash, surface finish of casting and other obvious or specifically cautioned defects. 
  • Will be required to frequently lift, carry, and move material(s) (weight varies, up to 50lbs.)

Education and Work Experience
  • At least 4 years US Military Active Duty experience required (target preference: Aviation Maintenance Technicians, Navy Machinist's Mates (MM), Army Maintenance Technicians (91-series), Industrial Maintenance Technicians, Manufacturing Maintenance Mechanics, Heavy Equipment Mechanics, HVAC and Mechanical Systems Technicians)
  • Must have strong mechanical aptitude, troubleshooting skills, and experience maintaining complex equipment and machinery; will troubleshoot hydraulics, conveyors, gearboxes, bearings, pumps, motors, pneumatic systems, and production equipment.
  • Will be required to frequently lift, carry, and move material(s) (weight varies, up to 50lbs.)

Title: Set-Up Operator
Location: Elgin IL
Client Job ID: 510808098


******

Korn Ferry shall provide equal employment opportunity to all qualified candidates, and will refer candidates without regard to race, color, religion, national origin, sex, age, disability, veteran status or any other legally protected basis. Artificial Intelligence tools may be used in connection with the recruitment process for this position.

Employment Type: OTHER

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