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Header Set Up Operator Jobs in Chicago, IL (NOW HIRING)

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$25 - $34.50/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$28.75 - $34.50/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

Dynacast

Die Cast Set-Up Operator

Elgin, IL · On-site

$25 - $34.50/hr

  • Medical

  • Dental

  • Vision

  • PTO

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part ...

Amsive

Mail Inserter Set Up Operator

Bolingbrook, IL · On-site

$24 - $27/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Set-Up Operator is responsible for configuring, operating, and maintaining multiple types of lettershop inserting systems, including MPS, APS, and Epic equipment. This role ensures accurate ...

Chromalox

1st Shift CNC / Set Up

Cary, IL · On-site

As the CNC Mill/Set Up Operator, you will join our Durex Industries and support...As the CNC Operator, you will prepare and set up machines to fabricate highly precision-machined parts. Operators set ...

Durex Industries

1st Shift CNC / Set Up

Cary, IL · On-site

As the CNC Mill/Set Up Operator, you will join our Durex Industries and support...As the CNC Operator, you will prepare and set up machines to fabricate highly precision-machined parts. Operators set ...

Amsive

Lettershop Inserting Set-Up Operator

Bolingbrook, IL · On-site

$24/hr

  • Medical

  • Dental

  • Vision

  • Retirement

The Set-Up Operator is responsible for configuring, operating, and maintaining multiple types of lettershop inserting systems, including MPS, APS, and Epic equipment. This role ensures accurate ...

Amsive

Lettershop Inserting Set-Up Operator

Bolingbrook, IL · On-site

$24/hr

  • Medical

  • Dental

  • Vision

  • Retirement

The Set-Up Operator is responsible for configuring, operating, and maintaining multiple types of lettershop inserting systems, including MPS, APS, and Epic equipment. This role ensures accurate ...

Acme Machining

CNC Milling Set Up Operator

Elk Grove Village, IL · On-site

$28 - $32/hr

  • Medical

  • Dental

  • Vision

  • Retirement

... operator-only background * Ability to set up jobs start to finish independently, including workholding, tooling, and program prove-out * Proficiency reading blueprints and GD&T * Experience with ...

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Showing results 21-40

All JobsHeader Set Up Operator JobsHeader Set Up Operator Jobs in Chicago, IL

Header Set Up Operator information

See Chicago, IL salary details

$16

$29

$53

How much do header set up operator jobs pay per hour?

As of Aug 17, 2026, the average hourly pay for header set up operator in Chicago, IL is $29.09, according to ZipRecruiter salary data. Most workers in this role earn between $22.02 and $31.92 per hour, depending on experience, location, and employer.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What are some common challenges faced by a header set up operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is a header set up operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a header set up operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.

What are popular job titles related to Header Set Up Operator jobs in Chicago, IL?

For Header Set Up Operator jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Header Set Up Operator jobs in Chicago, IL look for?

The top searched job categories for Header Set Up Operator jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Header Set Up Operator jobs?

Cities near Chicago, IL with the most Header Set Up Operator job openings:

Header Set Up Operator jobs near you
Infographic showing various Header Set Up Operator job openings in Chicago, IL as of August 2026, with employment types broken down into 76% Full Time, 20% Part Time, and 4% Contract. Highlights an 79% Physical, 1% Hybrid, and 20% Remote job distribution, with an average salary of $60,502 per year, or $29.1 per hour.

Die Cast Set-Up Operator

Dynacast

Elgin, IL • On-site

$25 - $34.50/hr

Other

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 29 days ago

Job description

Dynacast, LLC, a Form Technologies Company, is currently looking for hard-working and reliable Die Cast Set-Up Operators for all 3 shifts. Come join a global leader in precision die-casting; be part of a team producing exceptional metal components for a diverse range of industries by being responsible for the set up and operation of die casting/molding machines and launch your career in the die-casting industry.
1st Shift Pay: $25-30/hr., based on experience; Hours: 7:00am-3:30pm
2nd Shift Pay: $27.50-33/hr., based on experience; Hours: 3:00pm-11:30pm
3rd Shift Pay: $28.75-34.50/hr., based on experience; Hours: 11:00pm-7:30am
Key Responsibilities:
  • Responsible for setting die into machine and making any adjustments to machine program settings as needed.
  • Responsible for understanding and following established set up chart instructions.
  • Responsible for writing new set up instructions for new tools.
  • Responsible for problem solving the machine / set up parameters based on defects observed.
  • Ensure the die is running properly. Gather first off pieces following set up and deliver to quality for inspection.
  • Responsible for observing and checking assigned casting/molding machine operations.
  • Responsible for observing quality of products for excessive flash, surface finish of casting and other obvious or specifically cautioned defects.
  • Required to frequently lift, carry, and move material(s). Material weight varies, up to 50lbs.

Education/Experience:
High school diploma/general education degree (GED); and/or three to six months related experience or training preferred. Proven experience in die casting machine operation required. Ability to perform general maintenance tasks and mechanical abilities a must.
We offer a competitive compensation and benefits package which includes:
  • Medical, Vision, and Dental Insurance
  • Life Insurance
  • Disability Insurance
  • 401K with generous employee match
  • Paid Time Off - Sick Days, Vacation Days, and Paid Holidays

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran or disability status. Come build your future with Dynacast, LLC! To find out more about who we are visit our website: .

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