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Header Set Up Operator Jobs in Chicago, IL (NOW HIRING)

JOB OVERVIEW The Set-Up Operator is responsible for set-up, start-up and operating of converting machines. WHAT YOU GET TO DO AS A SET-UP OPERATOR: * Set-up and operate machine to meet product ...

Cold Header Operator

Wheeling, IL · On-site

$26 - $40/hr

... Header Operator to join our dedicated team in Wheeling, Illinois ... In this role, you will be responsible for set-up, operation and troubleshooting the cold heading ...

Ability to train operators to run and inspect parts approved for production. Duties & expectations ... Utilize CNC programs, set up tools, fixtures, work zeros and set up machines with first piece ...

Ability to train operators to run and inspect parts approved for production. Duties & expectations ... Utilize CNC programs, set up tools, fixtures, work zeros and set up machines with first piece ...

Cold Header Operator

Wheeling, IL · On-site

$26 - $40/hr

... Header Operator to join our dedicated team in Wheeling, Illinois ... In this role, you will be responsible for set-up, operation and troubleshooting the cold heading ...

CNC Set Up

Elk Grove Village, IL · On-site

$28 - $36/hr

Request all inspection or set up gages required to check parts at the machine. • Work with ... Cleaning, Operator, Manual Machining, Tool Management, Inspection of ongoing production parts. • ...

Showing results 41-60

Header Set Up Operator information

See Chicago, IL salary details

$16

$29

$53

How much do header set up operator jobs pay per hour?

As of Aug 16, 2026, the average hourly pay for header set up operator in Chicago, IL is $29.09, according to ZipRecruiter salary data. Most workers in this role earn between $22.02 and $31.92 per hour, depending on experience, location, and employer.

What is a header set up operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a header set up operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.

What are some common challenges faced by a header set up operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What are popular job titles related to Header Set Up Operator jobs in Chicago, IL?

For Header Set Up Operator jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Header Set Up Operator jobs in Chicago, IL look for?

The top searched job categories for Header Set Up Operator jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Header Set Up Operator jobs?

Cities near Chicago, IL with the most Header Set Up Operator job openings:

Infographic showing various Header Set Up Operator job openings in Chicago, IL as of August 2026, with employment types broken down into 76% Full Time, 20% Part Time, and 4% Contract. Highlights an 79% Physical, 1% Hybrid, and 20% Remote job distribution, with an average salary of $60,502 per year, or $29.1 per hour.

2nd Shift Cold Header Operator

Optimas Solutions

Wood Dale, IL • On-site

$19.47 - $36/hr

Other

Re-posted yesterday


Job description

Cold Header Operator


About Optimas:

Optimas is a global distributor of integrated supply chain solutions, and engineering support focused on delivering fasteners, components, industrial and safety supplies to our diverse customers around the world. Our local, on-the-ground teams understand the nuances of every community we serve. This allows us to adapt with our customers and partners as needs evolve, leveraging our footprint to remain at your side while providing a highly personalized level of service and support no matter where you find yourself around the globe.

Our Values are the THREAD that connects us as one team to ensure that we are accountable for our contributions to the success of our company and customers:

  • Teamwork
  • Honesty
  • Respect
  • Excellence
  • Accountability
  • Drive

To learn more, please visit our website http://www.optimas.com  

Position overview:

Cold header operators will have the opportunity to be part of a team responsible for running cold heading machines and producing parts for the heavy truck, automotive, and many other markets, working for an industry leading global distributor and manufacturer of fasteners and other components.

Main responsibilities:

  • Read and understand blueprints.
  • Review and validate materials (wire grade, diameter)
  • Set up, troubleshoot, and operate cold heading machines.
  • Use machine controls, SPC & process monitoring systems.
  • Use basic measuring instruments such as micrometers, calipers, and other gages to check dimensional and attribute characteristics of headed blanks.
  • Maintain quality records and other necessary forms and documentation.
  • Follow instructions and directions from supervisors, team leaders.
  • Good housekeeping of equipment, work area, and other assigned areas
  • Perform daily and weekly machine maintenance to keep equipment in optimal working condition.

Key Competencies:

The ideal candidate must have the following competencies:

  • Strong mechanical aptitude
  • Attention to detail.
  • Organizational skills
  • Results driven
  • Communication skills – written and verbal