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Header Set Up Operator Jobs in Freeport, IL (NOW HIRING)

Aerotek

Press Brake Set-up & Operator

Rockford, IL

$22 - $26/hr

Press Brake Machine Set Up Operator The Brake Press Operator is responsible for setting up, operating, and maintaining press brake machines to bend, form, and shape metal parts according to ...

Pacific Bearing Co

CNC Setup Operator

Roscoe, IL · On-site

$22 - $35/hr

Set up CNC machines for production by installing fixtures, loading or verifying programs, and ... Support machine operators during production runs and provide guidance as needed * Monitor tool wear ...

Pacific Bearing Co

CNC Setup Operator

Roscoe, IL · On-site

$22 - $35/hr

Set up CNC machines for production by installing fixtures, loading or verifying programs, and ... Support machine operators during production runs and provide guidance as needed * Monitor tool wear ...

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All JobsHeader Set Up Operator JobsHeader Set Up Operator Jobs in Freeport, IL

Header Set Up Operator information

See Freeport, IL salary details

$15

$26

$48

How much do header set up operator jobs pay per hour?

As of Aug 16, 2026, the average hourly pay for header set up operator in Freeport, IL is $26.54, according to ZipRecruiter salary data. Most workers in this role earn between $20.10 and $29.13 per hour, depending on experience, location, and employer.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What are some common challenges faced by a header set up operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is a header set up operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a header set up operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.

What cities near Freeport, IL are hiring for Header Set Up Operator jobs?

Cities near Freeport, IL with the most Header Set Up Operator job openings:

Header Set Up Operator jobs near you
Infographic showing various Header Set Up Operator job openings in Freeport, IL as of August 2026, with employment types broken down into 1% As Needed, 73% Full Time, 21% Part Time, 4% Contract, and 1% Nights. Highlights an 90% Physical, 1% Hybrid, and 9% Remote job distribution, with an average salary of $55,210 per year, or $26.5 per hour.

CNC Grinding Machine Set-Up Operator

Ingersoll Cutting Tool Company

Rockford, IL • On-site

$22 - $30/hr

Full-time, Other

Medical, Dental, Vision, Retirement, PTO

Re-posted 18 days ago

Job description

CNC Grinding Machine Set-Up Operator (2nd shift)
Ingersoll Cutting Tools is one of the world's leading suppliers of metal cutting tooling systems and an integral member of the IMC Group of Companies, a distinguished corporate holding of Berkshire Hathaway, with over 130 subsidiaries in 60 countries around the world. Ingersoll's US operations are housed on our state-of-the-art manufacturing and marketing campus in Rockford, Illinois. We are currently accepting applications for a ANCA Operator with Set-Up (Carbide Operations).
Essential job duties and Responsibilities include:
  • Set up, operate and troubleshoot Anca CNC 5 axis grinders.
  • Conduct complete set-ups including work holding, wheel packs, auto/robotic parts loading, program loading and offset/editing.
  • Responsible for 1st part inspection and ongoing process audits ensuring conformance to applicable standards.
  • Interpret and apply engineering drawings, standards while working to applicable process protocols/procedures.
  • Supports process development/definition as required.
  • Works in Team Environment.
  • Quality assurance and labor reporting via Windows based computer systems.
  • Maintain clean and organized work area.
  • Work OT and weekends as required.

Skills/Qualifications:
  • Minimum 2 years carbide CNC grinding experience with demonstrated set up capability.
  • Previous experience grinding carbide end mills preferred with basic understanding of critical features/geometry.
  • Ability to read and interpret engineering drawings including geometric tolerances.
  • Ability to utilize Zoller POM and Genius for inspection of carbide round tools.
  • Familiarity with Microsoft Windows environment.
  • Ability to work well with others in a team environment.
  • Intermediate math skills: Addition, subtraction of decimals; Metric to English conversion; complete right-angle trigonometry.
  • Attention to detail.
  • Experience creating process/operational procedures a plus.
  • Ability to work in a fast-paced environment.
  • Strong work ethic and self-motivation.
  • Trade school experience a plus.

Successful candidates will demonstrate the ability to work well independently, as well as with others, in a team environment. Candidates should possess excellent verbal and written communication skills, possess a good work ethic, demonstrate reliable and punctual work habits, demonstrate safety consciousness, and always conduct themselves in a professional manner.
The Salary range for this position is $22-30/hr.
This is a 2nd shift position with mandatory overtime as needed. 2nd shift hours - 2-10pm.
Why our people love working for Ingersoll Cutting Tools:
Ingersoll Cuttings Tools offers a strong benefits package including affordable and robust health, vision, and dental insurance plans. Our employees also benefit from an excellent 401k match, wellness reimbursement policy, as well as holidays, vacation, and sick time. Ingersoll Cutting Tools often promote from within, offering employees the chance to grow their skill set and experience. What we pride ourselves most on is our culture - you can expect to find a collaborative, friendly, and inclusive environment here.
If you would like to be considered for this position, please e-mail your resume with a brief cover letter highlighting your unique qualifications to careers@ingersoll-imc.com.

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