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Header Set Up Operator Jobs in Freeport, IL (NOW HIRING)

Kaney, Inc

Machinist B - 2nd Shift

Rockford, IL · On-site

$20 - $26/hr

With oversight as needed, sets up and operates assigned machines. * Participates in continuous improvement activities as needed * Inspect parts per instructions provided in order to produce quality ...

Kaney

Machinist B - 2nd Shift

Rockford, IL · On-site

$20 - $26/hr

With oversight as needed, sets up and operates assigned machines. * Participates in continuous improvement activities as needed * Inspect parts per instructions provided in order to produce quality ...

Mc Donald

Setup Technician - 3rd Shift

Monroe, WI · On-site

$18.50 - $22.75/hr

Set-up and changeover of equipment used for performing secondary and degating operations at the ... Operator the forklift as required. * Report problems, needs, and equipment breakdowns to your ...

Komline Sanderson

Brake Press Operator

Rockford, IL · On-site

$22 - $25/hr

The Brake Press Operator is responsible for setting up, operating, and maintaining press brake ... Set up and operate press brake machines (CNC and/or manual) * Read and interpret blueprints ...

Komline Sanderson

Brake Press Operator

Rockford, IL · On-site

$22 - $25/hr

The Brake Press Operator is responsible for setting up, operating, and maintaining press brake ... Set up and operate press brake machines (CNC and/or manual) * Read and interpret blueprints ...

Mc Donald

Setup Technician - 2nd Shift

Monroe, WI · On-site

$18.50 - $22.75/hr

Set-up and changeover of equipment used for performing secondary and degating operations at the ... Operator the forklift as required. * Report problems, needs, and equipment breakdowns to your ...

McDonald Mfg. Co.

Setup Technician - 2nd Shift

Monroe, WI · On-site

$18.50 - $22.75/hr

Set-up and changeover of equipment used for performing secondary and degating operations at the ... Operator the forklift as required. * Report problems, needs, and equipment breakdowns to your ...

McDonald Mfg. Co.

Setup Technician - 3rd Shift

Monroe, WI · On-site

$18.50 - $22.75/hr

Set-up and changeover of equipment used for performing secondary and degating operations at the ... Operator the forklift as required. * Report problems, needs, and equipment breakdowns to your ...

McDonald Mfg. Co.

Setup Technician - 1st Shift

Monroe, WI · On-site

$18.50 - $22.75/hr

Set-up and changeover of equipment used for performing secondary and degating operations at the ... Operator the forklift as required. * Report problems, needs, and equipment breakdowns to your ...

Mc Donald

Setup Technician - 1st Shift

Monroe, WI · On-site

$18.50 - $22.75/hr

Set-up and changeover of equipment used for performing secondary and degating operations at the ... Operator the forklift as required. * Report problems, needs, and equipment breakdowns to your ...

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Showing results 21-40

All JobsHeader Set Up Operator JobsHeader Set Up Operator Jobs in Freeport, IL

Header Set Up Operator information

See Freeport, IL salary details

$15

$26

$48

How much do header set up operator jobs pay per hour?

As of Sep 7, 2026, the average hourly pay for header set up operator in Freeport, IL is $26.54, according to ZipRecruiter salary data. Most workers in this role earn between $20.10 and $29.13 per hour, depending on experience, location, and employer.

What is a header set up operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a header set up operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.

What are some common challenges faced by a header set up operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What cities near Freeport, IL are hiring for Header Set Up Operator jobs?

Cities near Freeport, IL with the most Header Set Up Operator job openings:

Header Set Up Operator jobs near you
Infographic showing various Header Set Up Operator job openings in Freeport, IL as of August 2026, with employment types broken down into 1% As Needed, 73% Full Time, 21% Part Time, 4% Contract, and 1% Nights. Highlights an 90% Physical, 1% Hybrid, and 9% Remote job distribution, with an average salary of $55,210 per year, or $26.5 per hour.

CNC Set up- Lathes 2nd shift

Hughes Recruiting & Consulting

Rockford, IL • On-site

$25 - $37.50/hr

Full-time, Other

Medical, Retirement

Re-posted 29 days ago

Key responsibilities

  • Set up, operate, and make advanced adjustments on CNC equipment including lathes and mills.

  • Develop, prepare, optimize, and maintain CNC programs, tooling, fixturing, and setup procedures.

  • Troubleshoot and resolve complex CNC machine issues to ensure continuous production flow.

Job description

CNC Set Up-Lathes Operator: Rockford, IL
Our customer in Rockford, Illinois is seeking motivated individuals to join their growing team. As CNC Set Up-Lathes Operator, you will be responsible for set-up and operate a variety of manual and automatic Centerless grinders, and Roll-Thread machines.
 
Responsibilities of the CNC Set Up-Lathes Operator:
  • Set up, operate, and make advanced adjustments on CNC equipment including lathes and mills across single- and multi-axis machines, as well as single-, turret-, and multi-turret systems such as Mazak, Doosan, INDEX, and Nakamura.
  • Develop, prepare, optimize, and maintain CNC programs, tooling, fixturing, and setup procedures to maximize efficiency and product quality.
  • Troubleshoot and resolve complex CNC machine issues to reduce downtime and ensure continuous production flow.
  • Perform first-piece and in-process inspections; use precision measuring tools such as micrometers, calipers, and gauges to verify tolerances and specifications.
  • Record production data, machine performance, and material usage in ERP or production-tracking systems.
  • Provide guidance, mentorship, and technical support to CNC operators and tenders; assist with training on parts, processes, and machine setups.
  • Identify and implement continuous improvement initiatives aimed at reducing setup time, improving machining methods, increasing productivity, and enhancing quality.
  • Maintain accurate documentation including setup sheets, monitoring logs, and scrap/surplus records; ensure daily preventative maintenance is completed
  •  Follow all company safety protocols; maintain a clean, organized, and safe work environment; lift materials/products up to approximately 50 lbs. (occasionally up to 75 lbs.).
  • Perform other duties as assigned.
Requirements of the CNC Set Up-Lathes Operator:
  • Must be 18 years or older.
  • High school diploma or GED, or significant relevant work experience.
  • Minimum of 5 years of CNC machining experience with lathes/mills, including single-axis, multi-axis, and turret-based equipment such as Mazak, Doosan, INDEX, or Nakamura.
  • Proficient in the use of precision measuring instruments including micrometers, calipers, and gauges; able to use basic hand tools such as drills, screwdrivers, and impacts.
  • Ability to read and interpret blueprints, part schematics, and manufacturing drawings.
  • Ability to read, write, perform basic arithmetic, and follow verbal and written instructions.
 
Pay for CNC Set Up-Lathes Operator: $25-37.50/hour.
 
CNC Set Up-Lathes Operator Benefits:
  • Paid weekly.
  • Direct deposit.
  • Health insurance.
  • Paid training.
 
Type: 2nd Shift, Full-time
 
Schedule: Monday - Friday from 3:00pm - 11:30pm.
 
Apply now!
Are you ready to move from the worries of today to your dreams of tomorrow? If so, give Hughes a call. We are the top-rated staffing, recruiting, and HR experts in the region. We are headquartered in Freeport, IL and have 11 locations across Illinois, Wisconsin, and Minnesota. Where we have offices, we have connections to the best local jobs! Walk in our doors and you’ll find friendly professional staff who dig deep, get results, and most importantly have fun! The reviews speak for themselves—at Hughes, we quickly hook you up with companies that offer competitive pay rates, great culture & benefits, and a chance to elevate your life. We offer health insurance and 401(k) to all our employees. To get the ball rolling, visit us online at www.hughesrecruiting.com and complete our application. We’ll be in touch soon!