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Header Set Up Operator Jobs in Freeport, IL (NOW HIRING)

Orchid Monroe LLC

Stamping Press Operator

Monroe, WI · On-site

$19/hr

The Stamping Operator is responsible for safely and efficiently operating stamping presses to ... Set up, load, and unload metal coils through progressive dies, including banding and properly ...

Orchid Monroe LLC

Stamping Press Operator

Monroe, WI · On-site

$19/hr

The Stamping Operator is responsible for safely and efficiently operating stamping presses to ... Set up, load, and unload metal coils through progressive dies, including banding and properly ...

Hennig

Part -Time Bender Operator

Machesney Park, IL · On-site

$16.25 - $19.50/hr

Responsible for both machine set up and operation of Bending Machine * Changing tooling, computer ... Experience operating Forklift and Overhead Cranes a plus. * Must keep a clean and safe working ...

HENNIG INC

Part -Time Bender Operator

Machesney Park, IL

$16.25 - $19.50/hr

Responsible for both machine set up and operation of Bending Machine * Changing tooling, computer ... Experience operating Forklift and Overhead Cranes a plus. * Must keep a clean and safe working ...

Hennig

Bender Operator- Days

Machesney Park, IL · On-site

$17 - $22.75/hr

Responsible for both machine set up and operation of Bending Machine * Changing tooling, computer ... Experience operating Forklift and Overhead Cranes a plus. * Must keep a clean and safe working ...

Hennig

Press Brake Operator

Rockford, IL · On-site

$18.25 - $23.75/hr

Responsible for both machine set up and operation of Bending Machine * Changing tooling, computer skills, uploading jobs into machine interface, first piece inspection, troubleshooting, preventative ...

HENNIG INC

Press Brake Operator

Rockford, IL

$18.25 - $23.75/hr

Responsible for both machine set up and operation of Bending Machine * Changing tooling, computer ... Experience operating Forklift and Overhead Cranes a plus. * Must keep a clean and safe working ...

Hennig Inc

Press Brake Operator

Rockford, IL · On-site

$18.25 - $23.75/hr

Responsible for both machine set up and operation of Bending Machine * Changing tooling, computer ... Experience operating Forklift and Overhead Cranes a plus. * Must keep a clean and safe working ...

RR Donnelley

Machine Operator - 3rd Shift

Monroe, WI · On-site

$20.15 - $22.40/hr

Set up, adjust and operate a variety of auxiliary binding machines containing several cutting heads ... Knowledge of operating procedures for bindery equipment such as folders, cutters, collators ...

Quantum Flex Pack, LLC

Be Seen First

Laminator Operator

Rockford, IL · On-site

$22 - $25/hr

The Laminator Operator plays a crucial role within the manufacturing team, managing the setup and ... Set up laminating machines according to production specifications * Handle and prepare materials ...

RR Donnelley

Machine Operator - 1st Shift

Monroe, WI

$20.15 - $22.40/hr

Bindery Operator 1 - 1st Shift (M-F, approx. 7:00am to 3:00pm) starting at $20.15 per hour ... Set up, adjust and operate a variety of auxiliary binding machines containing several cutting heads ...

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Showing results 41-60

All JobsHeader Set Up Operator JobsHeader Set Up Operator Jobs in Freeport, IL

Header Set Up Operator information

See Freeport, IL salary details

$15

$26

$48

How much do header set up operator jobs pay per hour?

As of Aug 17, 2026, the average hourly pay for header set up operator in Freeport, IL is $26.54, according to ZipRecruiter salary data. Most workers in this role earn between $20.10 and $29.13 per hour, depending on experience, location, and employer.

What is a header set up operator?

A Header Set Up Operator is a skilled manufacturing professional responsible for setting up and operating machines that form headers, usually in the production of fasteners like bolts, screws, and rivets. They install dies, adjust machine settings, and ensure the equipment produces components to precise specifications. The role often involves troubleshooting issues, performing quality checks, and maintaining a safe work environment. This job requires technical knowledge of machinery, attention to detail, and mechanical aptitude.

What are the key skills and qualifications needed to thrive as a header set up operator, and why are they important?

To thrive as a Header Set Up Operator, you need a solid understanding of machine operation, mechanical aptitude, and knowledge of manufacturing processes, often supported by a high school diploma or technical training. Familiarity with tools such as micrometers, calipers, and production management systems, as well as relevant safety certifications, is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in this role. These skills are essential for maintaining product quality, ensuring safe operations, and minimizing downtime in a manufacturing environment.

What are some common challenges faced by a header set up operator, and how can they be effectively managed?

Header Set Up Operators often encounter challenges such as frequent machine changeovers, tight production schedules, and maintaining consistent product quality. Managing these challenges requires strong attention to detail, effective time management, and solid mechanical aptitude. Proactively communicating with maintenance and quality assurance teams can help address issues quickly, while continuous learning about equipment updates and best practices will improve efficiency. Being adaptable and solution-oriented is key to success in this role.

What is the difference between Header Set Up Operator vs Material Handler?

AspectHeader Set Up OperatorMaterial Handler
CredentialsTypically requires high school diploma or equivalent; certifications in machinery operation are a plusHigh school diploma or equivalent; forklift and material handling certifications often required
Work EnvironmentManufacturing or printing facilities, operating machineryWarehouses, distribution centers, handling and moving materials
Employer & IndustryPrinting, packaging, manufacturing industriesLogistics, warehousing, distribution industries
Search & Comparison IntentUnderstanding machinery setup and operationFocus on material movement and inventory management

The Header Set Up Operator primarily focuses on preparing and operating machinery for header production in manufacturing or printing environments. In contrast, a Material Handler manages the movement and storage of materials within warehouses. While both roles require similar certifications and work in industrial settings, their core responsibilities differ significantly, catering to different aspects of production and logistics.

What cities near Freeport, IL are hiring for Header Set Up Operator jobs?

Cities near Freeport, IL with the most Header Set Up Operator job openings:

Header Set Up Operator jobs near you
Infographic showing various Header Set Up Operator job openings in Freeport, IL as of August 2026, with employment types broken down into 1% As Needed, 73% Full Time, 21% Part Time, 4% Contract, and 1% Nights. Highlights an 90% Physical, 1% Hybrid, and 9% Remote job distribution, with an average salary of $55,210 per year, or $26.5 per hour.

Digital Cutting Operator

Interstate Graphics

Machesney Park, IL

$16 - $18/hr

Full-time

Re-posted 22 days ago

Job description

Description

Interstate Graphics is a high-volume printing company specializing in delivering top-quality printed materials with speed and precision. We serve a diverse customer base across various industries, offering services ranging from large format printing to custom signage and promotional products. As we continue to grow, we are looking for a skilled and detail-oriented Digital Cutting Operator to join our production team.


Position Summary

The Digital Cutting Operator is responsible for setting up, operating, and maintaining digital cutting equipment (e.g., Zund, Kongsberg, Colex) used in the post-press finishing process. This role ensures that printed materials are accurately cut to specifications and meet our high-quality standards. The ideal candidate is mechanically inclined, organized, and thrives in a fast-paced, team-oriented production environment.


Key Responsibilities
  • Operate and maintain digital cutting equipment to cut printed materials including vinyl, paperboard, foam board, corrugated plastic, and other substrates.
  • Set up machine parameters according to job specifications and digital cut files. 
  • Review and interpret job tickets, cut files, and quality standards before starting each job. 
  • Perform routine machine maintenance and troubleshooting to minimize downtime. 
  • Inspect finished pieces for accuracy, quality, and conformance to client specifications. 
  • Communicate with the Prepress and Production departments to ensure alignment on job requirements and scheduling. 
  • Maintain a clean, safe, and organized work area. 
  • Record production data and report any issues or discrepancies to supervisors.

Requirements

  • High school diploma or equivalent; technical/vocational training a plus.
  • 1+ years of experience operating digital cutting equipment preferred.
  • Familiarity with RIP software and vector-based design files (e.g., Adobe Illustrator, CorelDRAW).
  • Basic computer skills and ability to work with digital cut files (DXF, PDF, AI).
  • Strong attention to detail and quality control.
  • Ability to read and follow work orders, blueprints, and safety guidelines.
  • Physical ability to lift materials up to 50 lbs and stand for extended periods.

Preferred Skills

  • Experience with Zund or similar digital flatbed cutting systems.
  • Knowledge of large-format printing processes and finishing techniques.
  • Understanding of color management and registration alignment.

Work Environment

  • Fast-paced production environment
  • May involve exposure to loud noise, fumes, and operating machinery
  • Requires standing, bending, and lifting throughout the shift

Apply