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Header Operator Jobs in Illinois (NOW HIRING)

Abbott Interfast

Cold Header Operator

Wheeling, IL · On-site

$26 - $40/hr

Abbott Metal Werks is a premier manufacturer and innovator in the fastener industry, currently seeking a detail-oriented and experienced Cold Header Operator to join our dedicated team in Wheeling ...

Abbott Interfast

Cold Header Operator

Wheeling, IL · On-site

$26 - $40/hr

Abbott Metal Werks is a premier manufacturer and innovator in the fastener industry, currently seeking a detail-oriented and experienced Cold Header Operator to join our dedicated team in Wheeling ...

Fontana

Header Operator 1st and 2nd Shift

Belvidere, IL · On-site

$21 - $36/hr

We are currently recruiting for EXPERIENCED Header Operators. We believe our employees are the reason for our success, and our compensation and benefits are designed to reflect that belief.

Abbott Interfast

Cold Header Operator

Wheeling, IL · On-site

$26 - $40/hr

Abbott Metal Werks is a premier manufacturer and innovator in the fastener industry, currently seeking a detail-oriented and experienced Cold Header Operator to join our dedicated team in Wheeling ...

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All JobsHeader Operator JobsHeader Operator Jobs in Illinois

Header Operator information

See Illinois salary details

$13

$22

$34

How much do header operator jobs pay per hour?

As of Aug 28, 2026, the average hourly pay for header operator in Illinois is $22.09, according to ZipRecruiter salary data. Most workers in this role earn between $19.57 and $23.99 per hour, depending on experience, location, and employer.

What is a header operator?

A header operator is a metalworking professional that operates a cold heading machine. Heading is a process that includes forging, extruding and upsetting in one, allowing you to expedite the production of products like bolts, screws, and lug nuts. Your duties as a header operator include loading the materials into the machine and conducting the proper ratioing process, ensuring that the final product is not victim to buckling. Diameter ratio is generally consistent at 3:1, but you must be able to adapt to different situations, changing the ratio when necessary. Header operator is a more advanced position that requires machinery skills. While there are no post-secondary academic qualifications, it’s essential to have several years of metalworking experience before transitioning to a header operator career.

What are the key skills and qualifications needed to thrive as a header operator, and why are they important?

To thrive as a Header Operator, you need mechanical aptitude, familiarity with manufacturing processes, and often a high school diploma or technical training. Experience with industrial machinery, quality control systems, and sometimes certifications in equipment operation or safety are commonly required. Strong attention to detail, problem-solving skills, and effective communication help operators excel in monitoring production and addressing issues quickly. These skills ensure safe, efficient, and high-quality output in manufacturing environments.

What are some common challenges faced by header operators and how can they be addressed?

Header Operators often encounter challenges such as maintaining the precision of machinery, troubleshooting equipment malfunctions, and meeting production deadlines. Staying proactive with regular maintenance and closely following operational procedures can help minimize downtime. Collaborating effectively with maintenance teams and supervisors is vital for quickly resolving issues, while ongoing training ensures operators stay updated on best practices and safety protocols. These strategies help boost productivity and reduce the risk of workplace incidents.

What is the difference between Header Operator vs Pipefitter?

AspectHeader OperatorPipefitter
Required CredentialsHigh school diploma or equivalent; on-the-job trainingHigh school diploma or equivalent; apprenticeship or technical training
Work EnvironmentOil refineries, chemical plants, manufacturing facilitiesConstruction sites, industrial plants, maintenance facilities
Industry UsageCommon in oil and gas, manufacturing, and processing industriesCommon in construction, industrial maintenance, and plumbing

The Header Operator primarily focuses on operating and maintaining header systems in industrial settings, often requiring specific certifications and working in manufacturing or processing plants. Pipefitters, on the other hand, specialize in installing and repairing piping systems, working mainly on construction sites or industrial facilities. While both roles require technical skills and safety training, their work environments and daily tasks differ significantly.

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Header Operator jobs near you
Infographic showing various Header Operator job openings in Illinois as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $45,956 per year, or $22.1 per hour.

2nd Shift Cold Header Operator

Wood Dale, IL • On-site

Optimas Solutions
Manufacturing • 1 - 5K employees
Learn more about Optimas Solutionsexternal

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This job post has expired today. Applications are no longer accepted.

Job description

Cold Header Operator

Cold header operators will have the opportunity to be part of a team responsible for running cold heading machines and producing parts for the heavy truck, automotive, and many other markets, working for an industry leading global distributor and manufacturer of fasteners and other components.

Main responsibilities:

  • Read and understand blueprints.
  • Review and validate materials (wire grade, diameter)
  • Set up, troubleshoot, and operate cold heading machines.
  • Use machine control s, SPC & process monitoring systems.
  • Use basic measuring instruments such as micrometers, calipers, and other gages to check dimensional and attribute characteristics of headed blanks.
  • Maintain quality records and other necessary forms and documentation.
  • Follow instructions and directions from supervisors, team leaders.
  • Good housekeeping of equipment, work area, and other assigned areas
  • Perform daily and weekly machine maintenance to keep equipment in optimal working condition.

Key competencies:

  • Strong mechanical aptitude
  • Attention to detail.
  • Organizational skills
  • Results driven
  • Communication skills – written and verbal
  • Working as part of a team
  • Problem solving
  • Basic ability to use computer programs

Skills and qualifications:

  • High School Diploma or GED
  • 3 + years relevant experience required – cold heading.
  • Ability to handle multiple priorities in a fast-paced environment.
  • Ability to lift up to 50 lbs.
  • Ability to stand for 8-10 hours/day.

Compensation:

At Optimas we believe in having a competitive compensation scheme to motivate and retain our employees. More information will be given throughout the process.

Optimas OE Solutions provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability, or genetics. In addition to federal law requirements, Optimas OE Solutions complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

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