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Header Operator Jobs in Rockford, IL (NOW HIRING)

Fontana

Header Operator 1st and 2nd Shift

Belvidere, IL · On-site

$21 - $36/hr

We are currently recruiting for EXPERIENCED Header Operators. We believe our employees are the reason for our success, and our compensation and benefits are designed to reflect that belief.

Data Dimensions

DevOps Engineer

Janesville, WI · On-site

$48.50 - $66.50/hr

Working understanding of operating infrastructure that stores and transmits PHI under HIPAA ... Familiarity with common web application vulnerability classes (IDOR, injection, host header ...

Data Dimensions

DevOps Engineer

Janesville, WI · On-site

$48.50 - $66.50/hr

Working understanding of operating infrastructure that stores and transmits PHI under HIPAA ... Familiarity with common web application vulnerability classes (IDOR, injection, host header ...

All JobsHeader Operator JobsHeader Operator Jobs in Rockford, IL

Header Operator information

See Rockford, IL salary details

$14

$22

$35

How much do header operator jobs pay per hour?

As of Aug 26, 2026, the average hourly pay for header operator in Rockford, IL is $22.82, according to ZipRecruiter salary data. Most workers in this role earn between $20.19 and $24.76 per hour, depending on experience, location, and employer.

What is a header operator?

A header operator is a metalworking professional that operates a cold heading machine. Heading is a process that includes forging, extruding and upsetting in one, allowing you to expedite the production of products like bolts, screws, and lug nuts. Your duties as a header operator include loading the materials into the machine and conducting the proper ratioing process, ensuring that the final product is not victim to buckling. Diameter ratio is generally consistent at 3:1, but you must be able to adapt to different situations, changing the ratio when necessary. Header operator is a more advanced position that requires machinery skills. While there are no post-secondary academic qualifications, it’s essential to have several years of metalworking experience before transitioning to a header operator career.

What are the key skills and qualifications needed to thrive as a header operator, and why are they important?

To thrive as a Header Operator, you need mechanical aptitude, familiarity with manufacturing processes, and often a high school diploma or technical training. Experience with industrial machinery, quality control systems, and sometimes certifications in equipment operation or safety are commonly required. Strong attention to detail, problem-solving skills, and effective communication help operators excel in monitoring production and addressing issues quickly. These skills ensure safe, efficient, and high-quality output in manufacturing environments.

What are some common challenges faced by header operators and how can they be addressed?

Header Operators often encounter challenges such as maintaining the precision of machinery, troubleshooting equipment malfunctions, and meeting production deadlines. Staying proactive with regular maintenance and closely following operational procedures can help minimize downtime. Collaborating effectively with maintenance teams and supervisors is vital for quickly resolving issues, while ongoing training ensures operators stay updated on best practices and safety protocols. These strategies help boost productivity and reduce the risk of workplace incidents.

What is the difference between Header Operator vs Pipefitter?

AspectHeader OperatorPipefitter
Required CredentialsHigh school diploma or equivalent; on-the-job trainingHigh school diploma or equivalent; apprenticeship or technical training
Work EnvironmentOil refineries, chemical plants, manufacturing facilitiesConstruction sites, industrial plants, maintenance facilities
Industry UsageCommon in oil and gas, manufacturing, and processing industriesCommon in construction, industrial maintenance, and plumbing

The Header Operator primarily focuses on operating and maintaining header systems in industrial settings, often requiring specific certifications and working in manufacturing or processing plants. Pipefitters, on the other hand, specialize in installing and repairing piping systems, working mainly on construction sites or industrial facilities. While both roles require technical skills and safety training, their work environments and daily tasks differ significantly.

More about Header Operator jobs

What are popular job titles related to Header Operator jobs in Rockford, IL?

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The top searched job categories for Header Operator jobs in Rockford, IL are:

What cities near Rockford, IL are hiring for Header Operator jobs?

Cities near Rockford, IL with the most Header Operator job openings:

Header Operator jobs near you
Infographic showing various Header Operator job openings in Rockford, IL as of August 2026, with employment types broken down into 77% Full Time, and 23% Nights. Highlights an 100% In-person job distribution, with an average salary of $47,464 per year, or $22.8 per hour.

Header Operator 1st and 2nd Shift

Fontana

Belvidere, IL • On-site

$21 - $36/hr

Other

Medical, Dental, Vision, Retirement

Re-posted 18 days ago

Job description

We are currently recruiting for EXPERIENCED Header Operators.
We believe our employees are the reason for our success, and our compensation and benefits are designed to reflect that belief. EXPERIENCED OPERATORS can earn:
  • Hourly Pay up to $36.00 per hour
  • Weekly OT available
  • Quarterly Attendance and Plant Metrics Bonus Programs
  • 13 Paid Holidays-including week between Christmas and New Years
  • 401K + Company Match
  • Medical, Dental and Vision Benefits begin Day 1
  • Company paid Short Term Disability Coverage

We believe our employees are the reason for our success, and our compensation and benefits are designed to reflect that belief.
Position Summary
Ability to set up and operate a variety of multi-die headers with little to no supervision. Must be able to read blueprints, inspect parts using a variety of quality tools and gauges, and troubleshoot as needed to run quality parts to meet customers deadline. Positions open on 1st and 2nd shift.
Responsibilities
  • Operate equipment and perform complex machine set up as required.
  • Setup, adjust, and operate equipment as trained in a safe manner.
  • Ability to determine tooling adjustments needed to maintain proper set-ups on multiple header sizes and types.
  • Read and understand blue prints.
  • Properly use gages and other quality tools to ensure production of good parts.
  • Perform first piece inspections, monitor the quality of all parts, and make adjustments to maintain quality standards.
  • Perform minor preventative maintenance, complete all required tracking documents.
  • Perform the duties required to record data for SPC, ISO/IATF 16949 documentation.

Qualifications, Skills & Experience
  • Minimum 3-5 years experience running Formax Headers
  • HSD/GED or equivalent experience
  • Good mechanical aptitude
  • Ability to perform basic math

We consider all applicants without regard to race, color, religion, national origin, sex, age, sexual orientation, marital status, handicap, genetic infiltration, disability or status as a veteran. Fontana reserves the right to require a drug screening at any time during the employment process.

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