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Foundry Metallurgist Jobs (NOW HIRING)

FOUNDRY METALLURGIST

Waukesha, WI

$83K - $102K/yr

The Foundry Metallurgist works closely with Engineering, Sales, and Operations to support Waukesha Foundry's objective of producing high-quality castings delivered on time and manufactured safely.

FOUNDRY METALLURGIST

Waukesha, WI · On-site

$83K - $102K/yr

The Foundry Metallurgist works closely with Engineering, Sales, and Operations to support Waukesha Foundry's objective of producing high-quality castings delivered on time and manufactured safely.

FOUNDRY METALLURGIST

Waukesha, WI · On-site

$83K - $102K/yr

The Foundry Metallurgist works closely with Engineering, Sales, and Operations to support Waukesha Foundry's objective of producing high-quality castings delivered on time and manufactured safely.

FOUNDRY METALLURGIST

Waukesha, WI · On-site

$83K - $102K/yr

The Foundry Metallurgist works closely with Engineering, Sales, and Operations to support Waukesha Foundry's objective of producing high-quality castings delivered on time and manufactured safely.

FOUNDRY METALLURGIST

Waukesha, WI · On-site

$83K - $102K/yr

The Foundry Metallurgist works closely with Engineering, Sales, and Operations to support Waukesha Foundry's objective of producing high-quality castings delivered on time and manufactured safely.

Metallurgist

Marinette, WI

$75K - $93K/yr

Waupaca Foundry, Inc. is North America's leading supplier of iron castings and has a history of ... Metallurgical quality of all products and metallurgical hold issues. Responsibilities * Strong ...

New

Metallurgist

Marinette, WI · On-site

$75K - $93K/yr

Waupaca Foundry, Inc. is North America's leading supplier of iron castings and has a history of ... Metallurgical quality of all products and metallurgical hold issues. Responsibilities * Strong ...

New

METALLURGIST

Zanesville, OH · On-site

$90K - $130K/yr

Manufacturing Engineer / Metallurgist Summary The Manufacturing Engineer / Metallurgist is ... Foundry Laboratory & Testing * Oversee or coordinate laboratory testing for chemical composition ...

Metallurgist

Auburn, IN · On-site

$77K - $95K/yr

Each foundry has unique processes and capabilities that complement specific product families and ... Will manage and oversee the sand and metallurgical labs which will include establishing procedures ...

Metallurgist

Albertville, AL · On-site

$79K - $97K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Iron foundry experience * Heat treatment experience * Machine shop experience Competencies * Ethics and Values * Drive for Results * Customer Focus * Overall Sales Process Effectiveness * Customer ...

Metallurgist

Albertville, AL · On-site

$79K - $97K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Iron foundry experience * Heat treatment experience * Machine shop experience Competencies * Ethics and Values * Drive for Results * Customer Focus * Overall Sales Process Effectiveness * Customer ...

Metallurgist

Auburn, IN

$77K - $95K/yr

General Summary: Will manage and oversee the sand and metallurgical labs which will include ... Be involved with the procurement and purchasing of raw materials used in the foundry operation.

Foundry Manager

Lebanon, PA · On-site

$40 - $50/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Metallurgy, Materials Science Engineering, or a related field * Minimum of 6 years of foundry manufacturing experience * Strong leadership and supervisory experience * Knowledge ...

Foundry Manager

Lebanon, PA · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Bachelor's degree in Metallurgy, Materials Science Engineering, or a related field * Minimum of 6 years of foundry manufacturing experience * Strong leadership and supervisory experience * Knowledge ...

Metallurgist - Plant

Denison, TX · On-site

$70K - $86K/yr

Provide metallurgical and related technical support to the organization ... Develop methods with the launch of new products to improve foundry processes and product quality.

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Foundry Metallurgist information

See salary details

$40.5K

$92.6K

$118.5K

How much do foundry metallurgist jobs pay per year?

As of Aug 14, 2026, the average yearly pay for foundry metallurgist in the United States is $92,639.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $102,500.00 per year, depending on experience, location, and employer.

What challenges do foundry metallurgists face, and how are they addressed?

Foundry Metallurgists often encounter challenges such as maintaining consistent metal quality, troubleshooting casting defects, and implementing process improvements under demanding production schedules. To address these, they use analytical techniques, collaborate closely with production teams, and may lead root cause investigations or continuous improvement initiatives. Effective communication and proactive problem-solving are key, as success relies on working with colleagues from engineering, quality control, and maintenance departments. Embracing ongoing learning and staying updated with industry advancements also helps in tackling new metallurgical challenges as they arise.

What skills and qualifications are needed to be a foundry metallurgist?

To thrive as a Foundry Metallurgist, a strong background in materials science, metallurgy, and industrial processes—typically supported by a degree in metallurgy or a related field—is essential. Familiarity with metallurgical analysis tools (such as spectrometers and microscopes), foundry process control systems, and relevant safety certifications is highly valuable. Strong problem-solving abilities, attention to detail, and teamwork skills set top professionals apart in this field. These competencies ensure the efficient production of high-quality metal castings while maintaining workplace safety and optimizing foundry operations.

What is a foundry metallurgist?

A Foundry Metallurgist is a specialized engineer responsible for overseeing the metal casting process in a foundry. They ensure the proper selection, melting, and treatment of metals to meet quality and performance standards. Their duties include analyzing metal properties, troubleshooting defects, optimizing production processes, and ensuring compliance with industry standards. They also collaborate with production teams to improve efficiency and material performance.

What cities are hiring for Foundry Metallurgist jobs?

Cities with the most Foundry Metallurgist job openings:

What are the most commonly searched types of Foundry Metallurgist jobs?

The most popular types of Foundry Metallurgist jobs are:

What states have the most Foundry Metallurgist jobs?

States with the most job openings for Foundry Metallurgist jobs include:

What job categories do people searching Foundry Metallurgist jobs look for?

The top searched job categories for Foundry Metallurgist jobs are:

Infographic showing various Foundry Metallurgist job openings in the United States as of August 2026, with employment types broken down into 91% Full Time, 3% Part Time, 4% Contract, and 2% Nights. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $92,639 per year, or $44.5 per hour.

FOUNDRY METALLURGIST

Waukesha Foundry

Waukesha, WI

$83K - $102K/yr

Full-time

Posted 21 days ago


Job description

SUMMARY OF POSITION:

 The Foundry Metallurgist works closely with Engineering, Sales, and Operations to support Waukesha Foundry’s objective of producing high-quality castings delivered on time and manufactured safely. This role is responsible for alloy specification, melt support, heat treatment guidance, and metallurgical analysis to meet customer, performance, and regulatory requirements.

ESSENTIAL FUNCTIONS:

 The primary responsibilities of this position include, but are not limited to, the following:

  • Specify material and heat treatment procedures for customer quotations and new production orders.
  • Prepare and revise material change documents for new alloys to support costing and melting operations.
  • Support development and maintenance of raw material specifications and melting procedures.
  • Assist melting supervisors with melt analysis questions and cross-application of alloys.
  • Review daily chemistry results of heats poured on third shift to ensure conformance with customer specifications.
  • Develop new alloys or improve existing alloys to meet evolving customer needs and regulatory requirements.
  • Process daily orders to ensure correct alloy selection and heat treatment requirements.
  • Analyze returned parts for metallurgical causes related to performance issues such as service life, corrosion resistance, machinability, weldability, and other properties.
  • Advise current and prospective customers on alloys produced by Waukesha Foundry, with a particular emphasis on anti-galling alloys (nickel-based and copper-based).
  • Respond to customer inquiries regarding alloy performance attributes including strength, corrosion resistance, machinability, weldability, and occasionally pricing considerations.
  • Ensure compliance with industry standards (ASTM, ISO, ASME, SAE, etc.)
  • Support continuous improvement and cost-reduction initiatives
  • Assist with supplier qualification and material audits as needed
  • EDUCATION AND EXPERIENCE REQUIREMENTS:

  • Bachelor’s degree in Metallurgy, Materials Engineering, Mechanical Engineering, or a related field. 
  • 3–5 years of relevant metallurgical or foundry experience preferred. 
  • Proficiency with CAD/CAM software and a basic understanding of GD&T are a plus. 
  • Strong mathematical and analytical skills. 
  • Demonstrated interest in continuous learning and professional growth. 
  • Positive attitude with a broad comfort zone working across departments and in a manufacturing environment.

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SCOPE:

 

This position reports directly to the Engineering Manager and plays a key role in supporting production quality, customer satisfaction, and ongoing alloy development efforts across the organization.

 

The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an all-encompassing list of responsibilities, duties and skills required of personnel so classified. Reasonable accommodations to essential functions of the job will be made if necessary.



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