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Failure Analysis Jobs in Wisconsin (NOW HIRING)

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

$65K - $80K/yr

The Failure Analysis Engineer will monitor test failure trends in NPI, provide corrective actions to improve production test yields, and assist this Supporting Quality Department as needed.

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

The Failure Analysis Engineer will monitor test failure trends in NPI, provide corrective actions to improve production test yields, and assist this Test and Reliability Engineering Department as ...

Foxconn WI

Debug Technician

Mount Pleasant, WI · On-site

Work closely with Failure Analysis Engineer (FAE) for PCAs troubleshooting and provide root-cause diagnostic feedback. * Hands on soldering skills for component replacement. * Know and able to read ...

Foxconn WI

Debug Technician

Mount Pleasant, WI · On-site

Work closely with Failure Analysis Engineer (FAE) for PCAs troubleshooting and provide root-cause diagnostic feedback. * Hands on soldering skills for component replacement. * Know and able to read ...

ABB

Principal Reliability Engineer - VFDs

New Berlin, WI · On-site

$100K - $126K/yr

Design and Verification Team Lead __ In this role, you will focus on hands on failure analysis to improve product quality and reliability. You will provide root cause analysis. You will work with a ...

A.O. Smith

Materials Engineer - Polymers

Milwaukee, WI · On-site

Lead materials-related failure analysis and root cause investigations for plastics, rubbers, elastomers, seals, gaskets, molded components, and other polymeric materials, including development of ...

Foxconn WI

RMA Manager

Mount Pleasant, WI

Collaborate with Repair, Failure Analysis, Quality, and Customer Quality teams to determine root cause and disposition of returned units * Establish and maintain RMA procedures, work instructions ...

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Failure Analysis information

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$28

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How much do failure analysis jobs pay per hour?

As of Jul 15, 2026, the average hourly pay for failure analysis in Wisconsin is $28.20, according to ZipRecruiter salary data. Most workers in this role earn between $24.28 and $30.10 per hour, depending on experience, location, and employer.

What are some common challenges faced in a Failure Analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

What engineers make $500,000?

Senior failure analysis engineers in specialized industries such as aerospace, semiconductor, or oil and gas can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often involves working in high-demand fields, managing complex projects, and possessing expertise in failure mechanisms, materials, and testing tools.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What engineers make $300,000 a year?

Senior failure analysis engineers in specialized industries such as aerospace, semiconductor, or oil and gas can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High-level engineers often work in environments requiring advanced technical skills, problem-solving, and sometimes management responsibilities.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What engineers make $200,000 a year?

Senior failure analysis engineers, especially those with extensive experience, advanced certifications, and expertise in specialized industries like aerospace, semiconductor, or automotive, can earn $200,000 or more annually. High salaries often reflect leadership roles, advanced technical skills, and the ability to manage complex investigations using tools like failure analysis microscopes and testing equipment.

What does a failure analyst do?

A failure analyst examines products, materials, or components to determine the causes of failure or malfunction. They use techniques such as microscopy, testing, and data analysis to identify issues, often working in laboratory or manufacturing environments and requiring knowledge of materials science and engineering principles.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

What are popular job titles related to Failure Analysis jobs in Wisconsin? For Failure Analysis jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Failure Analysis jobs in Wisconsin look for? The top searched job categories for Failure Analysis jobs in Wisconsin are:
Failure Analysis jobs near you
Infographic showing various Failure Analysis job openings in Wisconsin as of July 2026, with employment types broken down into 84% Full Time, 13% Part Time, 1% Temporary, and 2% Contract. Highlights an 83% Physical, 3% Hybrid, and 14% Remote job distribution, with an average salary of $58,651 per year, or $28.2 per hour.

Failure Analysis Engineer

Foxconn WI

Mount Pleasant, WI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 8 days ago

Job description

Failure Analysis Engineer
Department: Supporting Quality
Employment Type: Full Time
Location: SMC
Description
FII USA, Inc., a Foxconn Technology Group Company, is seeking a Failure Analysis Engineer to perform engineering investigations of significant customer field and line escalations related to hardware issues and collaborate with numerous internal engineering disciplines to resolve hardware issues. Once a part of the team, you will be responsible for a wide variety of tasks within the Supporting Quality Department in an office environment and have the opportunity to display critical thinking skills to expand your career in Smart Manufacturing.
The Failure Analysis Engineer will monitor test failure trends in NPI, provide corrective actions to improve production test yields, and assist this Supporting Quality Department as needed.
Responsibilities
  • Interface with customers and internal cross-functional teams to root cause hardware issues to the component level
  • Perform engineering investigations of significant customer field and line escalations related to hardware issues
  • Monitor test failure trends in NPI and provide corrective actions to improve production test yields
  • Design and develop debug tools to improve debug process and efficiency
  • Provide training to technicians and debug team on new and existing debug procedures and product troubleshooting
  • Support internal communications of techniques and processes for WW RMA & Service Centers
  • Drive "best practices" across WW Operational, RMA & Service Sites
  • Program manage CSP/Enterprise account Reliability requirements
  • Facilitate Reliability strategy discussions
  • Other duties as assigned

Qualifications
  • Bachelor's or Master's degree in electrical or computer engineering required
  • Minimum of 4 years' experience designing and debugging Industry Standard Computing platforms required
  • Experience in hardware/firmware/software development and test methodologies preferred
  • Knowledge of key server technologies including Intel, AMD, ARM multi-core microprocessors, DDR 4/5 and NAND memory, and PCA design preferred

Reasons you should work for us:
  • Comprehensive benefits package including medical, dental, and vision insurance coverage.
  • Basic life insurance and short-term disability coverage provided by employer.
  • Supplemental life insurance and long-term disability coverage options available.
  • 401K with employer contribution.
  • Personal, Vacation, and Holiday paid time off for all full-time employees.
  • Onsite Aurora Health & Wellness Center available for all employees.
  • Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

Apply