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Failure Analysis Jobs in Wisconsin (NOW HIRING)

Ontech Talent

Electronics Test Technician

Fort Atkinson, WI · On-site

$45K - $52K/yr

Test failure troubleshooting and repair g. In-process defect analysis h. Read, interpret and use schematics in the support of failure analysis. 1. Define and implement continuous improvement projects ...

Rockwell Automation

Chemist

Milwaukee, WI · On-site

You'll operate advanced instruments, perform failure analysis, and collaborate with materials engineers and other chemists to provide solutions that improve product quality. You should have ...

CFS Brands LLC

Engineer II, Electrical

Wausau, WI · On-site

$120K/yr

Lead and support product validation, performance testing, reliability testing, and root cause failure analysis. * Work closely with Manufacturing to troubleshoot production issues, support pilot ...

6AM City

Quality Technician - Aerospace

Wausau, WI · On-site

$19.25 - $26/hr

Interaction/data entry with e-MRP systems/engineering databases Skilled in photographic documentation - helpful Support level involvement with Failure Analysis; Research - beneficial Familiarity with ...

6AM City

Quality Technician - Aerospace

Wausau, WI · On-site

$19.25 - $26/hr

Interaction/data entry with e-MRP systems/engineering databases Skilled in photographic documentation - helpful Support level involvement with Failure Analysis; Research - beneficial Familiarity with ...

Jack Links

Reliability Engineer

New Glarus, WI · On-site

$100K - $126K/yr

Performing predictive analysis - Perform predictive analysis procedures to identify when and how failure might occur. This predictive analysis can help plan maintenance procedures and develop ...

Ttmtech

Chemical Process Engineer

Eau Claire, WI · On-site

Research availability of chemical processes to meet TTM technology needs Write a project plan for process implementation Implement process and perform failure mode effect analysis to establish ...

Ttmtech

Chemical Process Engineer

Chippewa Falls, WI · On-site

Research availability of chemical processes to meet TTM technology needs Write a project plan for process implementation Implement process and perform failure mode effect analysis to establish ...

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All JobsFailure Analysis JobsFailure Analysis Jobs in Wisconsin

Failure Analysis information

See Wisconsin salary details

$15

$28

$42

How much do failure analysis jobs pay per hour?

As of Aug 13, 2026, the average hourly pay for failure analysis in Wisconsin is $28.20, according to ZipRecruiter salary data. Most workers in this role earn between $24.28 and $30.10 per hour, depending on experience, location, and employer.

What are common challenges in a failure analysis role and how are they addressed?

Professionals in Failure Analysis often encounter challenges such as isolating the root cause of complex failures, working with incomplete data, and meeting tight deadlines for critical product investigations. These challenges are typically addressed through a systematic approach—using advanced analytical tools, collaborating closely with cross-functional teams like engineering and quality assurance, and maintaining clear documentation. Continuous learning and staying updated with the latest testing methodologies also help in effectively overcoming obstacles in this dynamic field.

How to become a failure analysis engineer?

To become a failure analysis engineer, typically a bachelor's degree in materials science, mechanical engineering, or a related field is required. Gaining experience with failure analysis techniques, such as microscopy and testing methods, and obtaining certifications like Certified Failure Analysis Professional can enhance job prospects. Strong problem-solving skills and familiarity with industry standards are also important.

What skills and qualifications are needed for a failure analysis engineer?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, engineering, or physics, with strong analytical and problem-solving abilities. Familiarity with laboratory tools such as scanning electron microscopes (SEM), energy-dispersive X-ray spectroscopy (EDX), and relevant software for data analysis is typically required. Attention to detail, effective communication, and teamwork are crucial soft skills for documenting findings and collaborating with cross-functional teams. These competencies ensure accurate root-cause identification and effective solutions, which are vital for improving product reliability and reducing costly defects.

What is failure analysis?

Failure analysis is the process of investigating why a component, system, or material has failed in service or during testing. The goal is to determine the root cause of the failure, which can involve examining physical evidence, collecting data, and performing laboratory tests such as microscopy or chemical analysis. This information helps organizations prevent future failures, improve product design, and ensure safety and reliability. Failure analysis is commonly used in industries such as aerospace, automotive, electronics, and manufacturing.

What is the difference between Failure Analysis vs Materials Engineer?

AspectFailure AnalysisMaterials Engineer
Primary FocusInvestigating and diagnosing product failures to determine root causesDesigning, developing, and testing materials for product performance
Work EnvironmentLaboratories, manufacturing plants, failure investigation sitesResearch labs, manufacturing facilities, R&D departments
CertificationsOften requires certifications like ASQ Certified Failure AnalystTypically requires materials science degrees, possibly professional engineering licenses

Failure Analysis specialists focus on diagnosing why products fail, often working in labs or manufacturing settings. Materials Engineers design and develop materials to improve product performance. While both roles require technical knowledge of materials, Failure Analysis emphasizes troubleshooting and root cause analysis, whereas Materials Engineering centers on material development and testing.

What are popular job titles related to Failure Analysis jobs in Wisconsin?

For Failure Analysis jobs in Wisconsin, the most frequently searched job titles are:

What job categories do people searching Failure Analysis jobs in Wisconsin look for?

The top searched job categories for Failure Analysis jobs in Wisconsin are:

Failure Analysis jobs near you
Infographic showing various Failure Analysis job openings in Wisconsin as of August 2026, with employment types broken down into 1% Internship, 83% Full Time, 13% Part Time, and 3% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $58,651 per year, or $28.2 per hour.

Mechanical Engineer - Product Engineering

amphenol

Janesville, WI • On-site

Full-time

Re-posted 19 days ago

Job description

Position Summary:

Uses engineering principles to design, develop and evaluate sensor assemblies.

Position Requirements:

Design

  1. Identify customer needs and develop product solutions to meet all applicable requirements based on product design and function.
  2. Identify appropriate concepts and organize functional model development (including design, building, and testing) to verify concepts.
  3. Establish design concepts, BOM’s, and Engineering assumptions for customer quotations.
  4. Create and maintain engineering documentation such as bills of material, DFMEA, specifications, NRE Costs and other types of engineering documentation.
  5. Work with and/or direct Technicians and Designers in product development activities.
  6. Develop detailed drawing sets and specifications from design concept stage through production at the component and assembly level. Perform statistical analysis such as SPC, to verify part/process conformance/capabilities. Analyze dimensional stack-ups and make use of Geometric Dimensioning and Tolerancing techniques.
  7. Coordinate efforts with customer engineering to provide necessary technical support.
  8. Assist other engineers with high level technical and scientific problems related to sensors.
  9. Identify, track, and resolve open issues for products under development.
  10. Interface with peers, technical resources outside of the company (university professors, etc.), vendors and customers.

Prototype

  1. Create prototype process flows.
  2. Quote prototype materials.
  3. Procure prototype sources/tooling and verify tooling capability.

Test and Validate

  1. Establish and implement appropriate Engineering Development and Design Validation test plans.
  2. Perform prototype product failure analysis on customer returns, scrap & DV/PV parts, and reports results.
  3. Review DVP&R and test results.

Support Quality and Production

  1. Provide moderate support of APQP activities, plant support, purchasing, sales and failure analysis.
  2. Propose and evaluate cost saving solutions for existing products.

Other

  1. Assist in the development of procedures and implement those procedures required for TS16949 and ISO 14001.
  2. Individuals directed by management to operate a vehicle for work purposes will observe the requirements of the Fleet Safety Program.
  3. Support, promote, and perform in a manner consistent with continuous improvement goals and the values of SSI Technologies, LLC. which includes following the policies, procedures, and requirements of our Quality Management and IS0 14001 Environmental Management Systems.
  4. All other duties as assigned by your supervisor.

Professional/Technical Experience, Skills and Education:

  1. Bachelor’s degree in engineering related field, required.
  2. Proficient in Microsoft Office, required.
  3. Supports engineering team during customer meetings, required.
  4. Intermediate project management knowledge, required.
  5. Provide intermediate technical knowledge in most aspects of a project(s), required.
  6. Four (4) plus years of experience to be considered, required.

Key Attributes:

  • Performs under general supervision
  • Handles moderately complex issues.
  • Solid working level of knowledge.
  • May mentor or coach.

Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time.

Apply