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Failure Analysis Manager Jobs (NOW HIRING)

Foxconn WI

Failure Analysis Engineer

Mount Pleasant, WI · On-site

$65K - $80K/yr

Description FII USA, Inc ., a Foxconn Technology Group Company, is seeking a Failure Analysis ... Program manage CSP/Enterprise account Reliability requirements * Facilitate Reliability strategy ...

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How much do failure analysis manager jobs pay per year?

As of Sep 9, 2026, the average yearly pay for failure analysis manager in the United States is $94,901.00, according to ZipRecruiter salary data. Most workers in this role earn between $66,000.00 and $119,000.00 per year, depending on experience, location, and employer.

What is a failure analysis manager?

A Failure Analysis Manager oversees the investigation of product or system failures to determine root causes and implement corrective actions. They lead a team of engineers and analysts, collaborate with design and manufacturing teams, and use diagnostic tools to improve reliability. Their goal is to prevent recurring failures, enhance product quality, and support continuous improvement initiatives.

What are some common challenges faced by failure analysis managers, and how are they addressed in the role?

Failure Analysis Managers often encounter the challenge of diagnosing complex and intermittent failures that require a methodical, multidisciplinary approach. Balancing the need for thorough investigation with tight production timelines can also be demanding. To address these issues, managers lead teams of skilled engineers and technicians, utilize advanced analytical tools, and coordinate closely with design, quality, and manufacturing departments. By fostering open communication and continuous learning, they help develop faster, more effective root cause analyses that support robust product improvements.

What are the key skills and qualifications needed to thrive as a failure analysis manager, and why are they important?

To thrive as a Failure Analysis Manager, you need a strong background in engineering or materials science, experience with root cause analysis methodologies, and a solid understanding of failure modes in manufacturing or electronics. Familiarity with technical tools such as scanning electron microscopes (SEM), failure analysis software, and certifications like Six Sigma or ASQ are highly valued. Excellent problem-solving, leadership, and communication skills help guide cross-functional teams and effectively present findings. These abilities are critical to ensuring product reliability, minimizing downtime, and driving continuous improvement within an organization.

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Failure Analysis Manager jobs near you
Infographic showing various Failure Analysis Manager job openings in the United States as of September 2026, with employment types broken down into 83% Full Time, and 17% Contract. Highlights an 100% In-person job distribution, with an average salary of $94,901 per year, or $45.6 per hour.

Failure Analysis Engineer

Phoenix, AZ • On-site

SPIRIT ELECTRONICS
11 - 50 employees
Learn more about SPIRIT ELECTRONICSexternal

Full-time

Re-posted 2 days ago

Job description

Description

Company Description: 

Spirit Electronics is a veteran-owned, woman-owned value-added supplier of high reliability components, engineering services and superior supply chain solutions. With a history rooted in serving the military and space industries, Spirit strives to be a valued partner to key technology sectors. As an award-winning distributor, Spirit delivers authorized products and a range of value-added services, including SMI/VMI, foundry access, electrical and environmental testing, design, assembly, and end-of-life management.


Position Overview:

This is a full-time role for a Failure Analysis (FA) Engineer at Spirit Electronics located in Phoenix, AZ. The FA Engineer will play a vital role in our FA/DPA lab analyzing microelectronics, semiconductors, EEE components, and printed circuit board assemblies (PCBAs). The FA Engineer will work with the Technical Sales Team to understand customer requirements, provide quotes and estimated timelines to complete the work. The FA Engineer will need to be flexible and accommodate a wide range of devices and components analyzed in Spirit's lab. Additionally, the FA Engineer will be responsible for ensuring lab equipment is utilized effectively, and work orders are completed on time to meet schedules. The FA Engineer will be responsible for establishing and maintaining quality standards and procedures and working with the Quality Team to pass certifications and audits.


US PERSON REQUIREMENT

Due to US Export control laws, must be a US Citizen, Permanent Resident or have protected status


Essential Job Functions:

  • Act as the main point of contact for Technical Sales for RFQ, Quoting, Deliverables, and Cycle Time requirements
  • Execute hands-on operations for C-SAM, X-Ray, decapsulation, cross-sectioning, SEM, EDS, microscopic inspection, and destructive      physical analysis (DPA) services, including sample preparation
  • Manage lab resources to ensure high utilization and timely completion of work orders
  • Track, report, and expedite lab work orders to meet customer committed schedules
  • Analyze test and inspection results to provide customers with results, conclusions, and suggested follow-up actions
  • Act as subject matter expert for completed analysis and create presentations, reports, and data pack collateral for lab work orders
  • Coordinate with Quality to ensure SOPs are updated, accurate, and meet AS9100 and ISO9001 standards, and successfully pass customer and certification audits
  • Conduct FA lab tours and act as spokesman for Spirit's FA capabilities
  • Maintain lab equipment to preventative maintenance and calibration schedules

Requirements

Requirements:

  • 5-7 years of experience in semiconductor device analysis, failure analysis, or related field
  • Bachelor's degree in electrical engineering, electronics engineering, or a related field
  • Advanced degrees or technical certifications are a plus
  • Hands-on experience with failure analysis, device analysis, technology tear-down, reverse engineering, DPA testing, and construction analysis of semiconductors, passive, and discrete devices
  • Extensive experience with MIL-STD for EEE and semiconductor components, especially DPA MIL-STD-1580
  • Ability to work independently and as part of a collaborative team in a dynamic work environment
  • Strong solution-focused work ethic with a high degree of flexibility supporting multiple projects of varying complexity and      priority
  • Strong problem-solving skills with ability to analyze complex circuits and devices
  • High level of accuracy and attention to detail in analytical processes
  • Excellent communication skills with ability to collaborate with cross-functional teams and present technical information clearly
  • Knowledge of personnel and product safety practices, including ESD and FOD controls

Apply