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Failure Analysis Manager Jobs in Virginia (NOW HIRING)

Westrock

Mgr I, Reliability Eng

Hopewell, VA · On-site

Drives root cause failure analysis process and projects, and actively participates in critical maintenance initiatives across the facility. The Reliability Manger will serve as the Assistant ...

SAIC

Senior Logistics Analyst

Portsmouth, VA

$80K - $120K/yr

Reliability and Failure Analysis. * Experience performing or supporting Failure Mode and Effects ... Demonstrated experience as a Navy 3M (Maintenance and Material Management) Coordinator, Work Center ...

SAIC

Senior Logistics Analyst

Portsmouth, VA · On-site

$80K - $120K/yr

Reliability and Failure Analysis. * Experience performing or supporting Failure Mode and Effects ... Demonstrated experience as a Navy 3M (Maintenance and Material Management) Coordinator, Work Center ...

BWX Technologies

NME Technologist

Lynchburg, VA · On-site

Our joint ventures provide environmental restoration and operations management at a dozen U.S ... Perform root cause and/or failure analysis for project-specific needs and report results to project ...

BWX Technologies, Inc.

NME Technologist

Lynchburg, VA · On-site

Our joint ventures provide environmental restoration and operations management at a dozen U.S ... Perform root cause and/or failure analysis for project-specific needs and report results to project ...

Northstrat

Senior Reliability Engineer

Sterling, VA · On-site

Conduct root-cause and failure analysis on RF and EW component and board-level failures, working ... Apply derating and thermal management analysis to high-power EW RF components; review junction ...

Northstrat

Senior Reliability Engineer

Sterling, VA · On-site

Conduct root-cause and failure analysis on RF and EW component and board-level failures, working ... Apply derating and thermal management analysis to high-power EW RF components; review junction ...

Northstrat

Senior Reliability Engineer

Sterling, VA · On-site

Conduct root-cause and failure analysis on RF and EW component and board-level failures, working ... Apply derating and thermal management analysis to high-power EW RF components; review junction ...

Sierra Lobo, Inc.

Electrical Engineer

Hampton, VA

We also develop products and processes related to Cryogenic Fluid and Thermal Management Systems ... Failure analysis including preservation of evidence techniques * Root Cause Failure Analysis (RCFA ...

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Failure Analysis Manager information

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$28.2K

$92.3K

$151.2K

How much do failure analysis manager jobs pay per year?

As of Jul 27, 2026, the average yearly pay for failure analysis manager in Virginia is $92,295.00, according to ZipRecruiter salary data. Most workers in this role earn between $64,187.00 and $115,731.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Failure Analysis Managers, and how are they addressed in the role?

Failure Analysis Managers often encounter the challenge of diagnosing complex and intermittent failures that require a methodical, multidisciplinary approach. Balancing the need for thorough investigation with tight production timelines can also be demanding. To address these issues, managers lead teams of skilled engineers and technicians, utilize advanced analytical tools, and coordinate closely with design, quality, and manufacturing departments. By fostering open communication and continuous learning, they help develop faster, more effective root cause analyses that support robust product improvements.

What is a Failure Analysis Manager job?

A Failure Analysis Manager oversees the investigation of product or system failures to determine root causes and implement corrective actions. They lead a team of engineers and analysts, collaborate with design and manufacturing teams, and use diagnostic tools to improve reliability. Their goal is to prevent recurring failures, enhance product quality, and support continuous improvement initiatives.

What are the key skills and qualifications needed to thrive in the Failure Analysis Manager position, and why are they important?

To thrive as a Failure Analysis Manager, you need a strong background in engineering or materials science, experience with root cause analysis methodologies, and a solid understanding of failure modes in manufacturing or electronics. Familiarity with technical tools such as scanning electron microscopes (SEM), failure analysis software, and certifications like Six Sigma or ASQ are highly valued. Excellent problem-solving, leadership, and communication skills help guide cross-functional teams and effectively present findings. These abilities are critical to ensuring product reliability, minimizing downtime, and driving continuous improvement within an organization.

What are popular job titles related to Failure Analysis Manager jobs in Virginia? For Failure Analysis Manager jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Failure Analysis Manager jobs in Virginia look for? The top searched job categories for Failure Analysis Manager jobs in Virginia are:
What cities in Virginia are hiring for Failure Analysis Manager jobs? Cities in Virginia with the most Failure Analysis Manager job openings:
Failure Analysis Manager jobs near you
Mgr I, Reliability Eng

Mgr I, Reliability Eng

Westrock

Hopewell, VA • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 13 days ago

Job description

General Information
Job ID
ATR62248
Posting Job Title
Reliability Manager
Locations
VA Hopewell
Employment Type
Full Time
Date Posted
21-Jul-2026
Relocation Support
Yes
Description & Requirements
Smurfit Westrock (NYSE:SW) is the go-to leader and partner of choice in sustainable packaging. We are dedicated to creating efficient and scalable paper and packaging solutions to help solve complex packaging challenges. Guided by our values of safety, loyalty, integrity and respect, we are committed to delivering meaningful value for shareholders, customers, employees and the communities where we operate.
Reliability Maintenance Manager
Hopewell, VA
The Opportunity:
The Maintenance Reliability Manager at the Hopewell, VA mill will proactively identify and implement maintenance best practices and drive implementation throughout the facility. Primarily responsible for investigating and resolving all reliability issues within the facility. Drives root cause failure analysis process and projects, and actively participates in critical maintenance initiatives across the facility. The Reliability Manger will serve as the Assistant Maintenance Manager for the facility which will prepare the person in this role to be the next Maintenance Manager.
The Reliability Manager will promote and advance the Reliability program across the entire mill. Here are some of the ways this will occur:
  • Use equipment failure analysis to identify repetitive maintenance issues and develop and implement solutions that eliminate problems, improve reliability, and reduce maintenance costs.
  • Design and execute Reliability Improvement Projects
  • Use proactive, preventative, and predictive maintenance techniques to avoid and to detect equipment failures.
  • Champion the Maintenance Reliability Program
  • Ownership of unscheduled maintenance downtime on root cause failure analysis and developing solutions.

How you will impact Smurfit Westrock:
  • Lead the reliability program to continuously improve equipment availability and reduce maintenance costs.
  • Work with Engineering to ensure maintenance reliability and equipment access is designed into new projects.
  • Be a tireless and enthusiastic champion of reliability.
  • Serve as the equipment reliability Subject Matter Expert (SME) for the site.
  • Assist the Maintenance Manager in mentoring and leading Reliability Engineers, Planners, and members of the mill's overall Maintenance Department.
  • Assure predictive and preventive maintenance activities support the mill's strategic direction.
  • Support the Pressure Vessel and Tank integrity program for the site, including inspection and repairs.
  • Lead lubrication and vibration program and optimize the lubrication programs in all process areas.
  • Request measuring and testing equipment to keep the reliability programs current with the latest technological advances where those advances provide cost-effective upgrades.
  • Manage and report Key Process Indicators (KPIs) detailing all the results of the Work Management and Reliability programs activities on a weekly basis.
  • Work closely with purchasing, stores, and engineering to ensure equipment reliability is implemented throughout all project phases including procurement, vendor selection, spare part selection and stocking.
  • Develop and adopt standards that improve equipment reliability in areas such as Essential Care, PM, PdM, CM, RCPE, equipment procurement, stocked parts, rebuilds, installation and work execution.
  • Continuously work with Maintenance and Operations to educate, promote, and support program buy-in throughout the mill.
  • Recommend innovative solutions to increase equipment life and reduce maintenance costs through the analysis of repetitive equipment failures/breakdowns and predictive maintenance analysis.
  • Manage the Reliability related Root Cause Failure Analysis (RCFA) process.
  • Review and refine the PM process based on breakdown repair costs, down-time requirements, and production losses from individual pieces of equipment.
  • Submit recommendations and justification for capital expenditures that support and improve the Reliability Program.
  • Submit regular reports covering the overall program costs and benefits, the "finds" and improvements made, as well as the strategic way forward for the Reliability Program.
  • Serve as a leader and example for behavior and performance to all employees.
  • Resolve mechanical and electrical reliability issues to increase process reliability and decrease cost (mill wide)
  • Managing maintenance resources or contractors during outages or project implementation

What you will need to succeed:
  • Bachelor's degree in engineering preferred.
  • Minimum of 8 years of applicable reliability maintenance experience in heavy industrial manufacturing - paper mill experience a plus.
  • Supervisory experience is a plus.
  • Strong engineering, analytical and problem-solving skills
  • Effective communication and leadership skills, team player

Ability to:
  • Build consensus among diverse groups with minimal conflict.
  • Accomplish tasks through the use of others.
  • Lead teams of Maintenance employees.
  • Understand business and financial systems and application of systems and data.
  • Form effective business relationships/partnerships at various levels within the company to accomplish desired results.
  • These abilities and knowledge are usually obtained through self-study, company seminars and meetings, computer-based training, and on the job application.

What we offer:
  • Corporate culture based on integrity, respect, accountability, and excellence.
  • Comprehensive training with numerous learning and development opportunities.
  • An attractive salary reflecting skills, competencies, and potential.
  • Benefits package to include medical, dental, vision, life insurance, 401k with match, tuition reimbursement, employee discounts, employee referral bonus, and much more!
  • A career with a global packaging company where Sustainability, Safety and Inclusion are business drivers and foundational elements of the daily work.

Preferred Qualifications:
  • The candidate should have demonstrated capabilities and at least 8+ years of experience in paper or paperboard or container board manufacturing and maintenance processes.
  • Experience in troubleshooting problems and finding workable business solutions.
  • Lean Six Sigma and DMAIC problem solving experience is a plus.

Working Conditions:
  • Duties are performed in an office environment and on jobsites throughout the mill.
  • Infrequent travel to attend meetings or training may be required.

This document outlines the minimum requirements of the positions and is not intended to be all-inclusive of the position duties.
Smurfit Westrock is an Equal Opportunity Employer committed to creating and maintaining a diverse workforce: Minorities/Females/ Disabled/Veterans.
6/26/25
Qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, protected veteran status or other characteristics protected by state or federal law.
The salary range for this position is $117,375.00 - $195,625.00, depending on your role, level, and location. The range listed is also the expected pay for roles in Illinois and Colorado. The benefits for this role include short-term bonus incentive, health, dental and vision insurance, flexible spending accounts or health savings accounts, retirement savings plans, life and disability insurance programs, and paid sick leave as required by applicable state/local law, 15 days of paid vacation, and 11 days of paid holidays, subject to annual change. Your pay will be based on factors such as your skills, experience, and education. To learn more about this posting, please contact your recruiter during the hiring process. You may apply online at Smurfit Westrock External Careers and the application window is expected to close by 31-Oct-2026.

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