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Failure Analysis Engineer Jobs in Washington (NOW HIRING)

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD · On-site

$106K - $140K/yr

Engineering Location: Germantown, MD FLSA Status: Exempt Job Summary: The Senior Mechanical ... Conduct failure analysis and root-cause investigations on components and assemblies. * Support ...

Maxtena Inc

Sr. Mechanical Engineer

Germantown, MD

$106K - $140K/yr

Engineering Location: Germantown, MD FLSA Status: Exempt Job Summary: The Senior Mechanical ... Conduct failure analysis and root-cause investigations on components and assemblies. * Support ...

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All JobsFailure Analysis Engineer JobsFailure Analysis Engineer Jobs in Washington

Failure Analysis Engineer information

See Washington salary details

$51.5K

$105.5K

$153.5K

How much do failure analysis engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for failure analysis engineer in Washington is $105,534.00, according to ZipRecruiter salary data. Most workers in this role earn between $79,300.00 and $133,600.00 per year, depending on experience, location, and employer.

What is the difference between Failure Analysis Engineer vs Materials Engineer?

AspectFailure Analysis EngineerMaterials Engineer
Required CredentialsBachelor's or Master's in Engineering, certifications like ASQ CQE or FAIBachelor's or Master's in Materials Science or Engineering, similar certifications
Work EnvironmentLaboratories, manufacturing plants, quality assurance settingsResearch labs, manufacturing facilities, product development
Industry UsageAutomotive, electronics, aerospace, manufacturingMaterials development, testing, quality control across industries

Failure Analysis Engineers focus on diagnosing product failures to improve quality, often working in labs and manufacturing settings. Materials Engineers develop and test materials used in products, ensuring durability and performance. While both roles require similar credentials and work environments, Failure Analysis Engineers specialize in failure diagnostics, whereas Materials Engineers focus on material development and testing.

What Does a Failure Analysis Engineer Do?

Failure analysis engineers check and identify problems associated with business processes. These errors primarily take place in electrical systems. Failure analysis engineers determine the cause of equipment failure and decide on an action plan to avoid similar issues in the future. Daily responsibilities include conducting tests on electrical systems to determine usability and life cycle, performing preventative maintenance, and conducting emergency maintenance on electrical components. Qualifications typically include a master’s degree in mechanical or electrical engineering, but most employers also provide on-the-job training.

What are some common challenges faced by Failure Analysis Engineers, and how can they be addressed?

Failure Analysis Engineers often encounter challenges such as limited access to failed components, incomplete failure histories, and tight deadlines for root cause identification. Overcoming these challenges requires strong attention to detail, effective communication with cross-functional teams, and creative problem-solving skills. Building a robust process for data collection and collaborating closely with manufacturing, design, and quality teams can help ensure thorough investigations and more accurate recommendations for corrective actions.

What are the key skills and qualifications needed to thrive as a Failure Analysis Engineer, and why are they important?

To thrive as a Failure Analysis Engineer, you need a solid background in materials science, electrical or mechanical engineering, and experience with analytical and diagnostic techniques, typically supported by a relevant engineering degree. Familiarity with laboratory tools such as scanning electron microscopes (SEM), X-ray analysis systems, and failure analysis software is common, and certifications like Six Sigma can be beneficial. Strong problem-solving skills, attention to detail, and effective communication are crucial soft skills for clearly documenting findings and collaborating with cross-functional teams. These skills and qualities are essential to accurately identify root causes of failures, drive product improvements, and minimize costly defects in manufacturing processes.

What does a Failure Analysis Engineer do?

A Failure Analysis Engineer investigates the causes of failures in products, components, or systems to determine why they did not perform as expected. They use various analytical techniques such as microscopy, spectroscopy, and stress testing to identify defects or issues. Their work helps manufacturers improve product reliability, prevent future failures, and enhance overall quality. These engineers often collaborate closely with design, manufacturing, and quality assurance teams to implement corrective actions based on their findings.
More about Failure Analysis Engineer jobs
What are the most commonly searched types of Failure Analysis Engineer jobs in Washington? The most popular types of Failure Analysis Engineer jobs in Washington are:
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What cities in Washington are hiring for Failure Analysis Engineer jobs? Cities in Washington with the most Failure Analysis Engineer job openings:
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Failure Analysis Engineer jobs near you
Infographic showing various Failure Analysis Engineer job openings in Washington as of July 2026, with employment types broken down into 83% Full Time, 15% Part Time, and 2% Contract. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $105,534 per year, or $50.7 per hour.

Electrical Engineer

TAP Engineering

Fort George G Meade, MD • On-site

Full-time

Re-posted 29 days ago

Job description

Electrical Engineer 
Fort Meade, MD | Full Time | Category: Hardware
Clearance Required: Active TS/SCI w/ Full Scope Polygraph
Education: Bachelor's in Electrical Engineering/Computer Engineering
Experience: 5+ Years
Compensation: $150,000 – $230,000 (depending on experience)

Position Overview

TAP Engineering is seeking an Electrical Engineer to join our team. If you are a highly motivated engineer who enjoys a challenging and dynamic environment where your contributions are both critical and valued, TAP will provide you the tools and opportunity to thrive.

The Electrical Engineer supports Integrated Product Teams in the design, analysis, manufacture, and test of digital, RF/analog, and mixed electronics hardware at all levels of integration,spanning chip, component, printed circuit board, module/chassis, and system, across a multitude of platforms and domains including space, land, sea, air, and cyber.

Key Responsibilities

  • Designing electrical components and systems, including schematic capture and routing layout for digital, RF/analog, and mixed signal printed circuit boards
  • Performing engineering analyses
  • Fabricating, assembling, and qualifying first article engineering prototypes
  • Developing and executing test plans and procedures

Required Qualifications

  • Bachelor's degree in Electrical or Computer Engineering (or related technical field)
  • Active TS/SCI with full scope polygraph clearance
  • 5+ years of overall engineering experience
  • 3+ years of experience in electronics hardware design, analysis, manufacturing, and/or test
  • Experience designing printed circuit boards, including schematic capture and routing layout in computer-aided design software (e.g., Altium)
  • Experience developing electronics test requirements, plans, and procedures at the system and component level
  • Strong technical writing, communication, and interpersonal skills

Desired Qualifications

  • Master's degree in Electrical or Computer Engineering (or related technical field)
  • Experience resolving electronics hardware qualification and production failures, including debugging and performing root failure analysis on failed printed circuit boards
  • Familiarity with printed circuit board (PCB) fabrication and common electronics assembly processes

Clearance Requirement

This position is contingent upon the successful completion of security processing and favorable acceptance onto the program by the Customer.

This position requires the ability to obtain and maintain a Top Secret/SCI security clearance, based on a current background investigation (SBI), as well as the favorable completion of a full scope polygraph. Clearance and polygraph processing will be completed by the U.S. Government. Factors considered for a U.S. Government Security Clearance include, but are not limited to:

  • U.S. Citizenship (Required)
  • Favorable Criminal History Check
  • Education Verification
  • Abuse/Illegal Drug Use
  • Credit Check
  • Subject Interview

Additional Information

TAP Engineering is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or any other status protected by law.

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