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Extrusion Process Engineer Jobs (NOW HIRING)

Lane Enterprises Inc

Process Engineer

Wytheville, VA · On-site

$80K - $115K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and ... Experience with different types of extruders and an understanding of the Extrusion process, a plus.

CRH

Process Engineer (Extrusion)

Brooksville, FL

Job Summary The Process Engineer is responsible for driving continuous improvement in PVC extrusion processing and manufacturing operations. This role ensures quality standards for raw materials and ...

XPEL, Inc.

Senior Process Engineer

San Antonio, TX · On-site

$93K - $121K/yr

We are seeking a highly skilled Process Engineer with direct experience in thermoplastic ... Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations ...

Xpel

Senior Process Engineer

San Antonio, TX

$93K - $121K/yr

We are seeking a highly skilled Process Engineer with direct experience in thermoplastic ... Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations ...

Lane Enterprises

Process Engineer

Wytheville, VA · On-site

$80K - $98K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and ... Experience with different types of extruders and an understanding of the Extrusion process, a plus.

Sterling Engineering Inc.

Process Engineer

Northlake, IL · On-site

$100K - $110K/yr

We are seeking a hands-on Process Engineer with strong experience in blown film extrusion and/or lamination to support and improve film manufacturing operations. This role has been open for some time ...

Pexco

Process Engineer - Plastic Extrusion

Athol, MA · On-site

Process Engineer Scope of Role: This position is responsible for design and manufacture of profile extrusion tooling and development of custom processes with the objective of improving total quality ...

LG

Manufacturing Process Engineer

Ravenna, OH · On-site

$67K - $89K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

LG

Manufacturing Process Engineer

Ravenna, OH

$67K - $89K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

LG

Manufacturing Process Engineer

Ravenna, OH · On-site

$67K - $89K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

LG

Manufacturing Process Engineer

Akron, OH

$70K - $93K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

Griffin Associates

Blown Extrusion Engineer

Arab, AL · On-site

Arab, AL More about this job > Description Process Engineer for Blown Film Extrusion *Send Resume Today! Requirements: Blown Film Extrusion Experience A Bachelor's Degree in a relevant field ...

Phoam Labs

Process Engineer

Eden Prairie, MN

You love hands-on polymer processing, troubleshooting extrusion lines, and analyzing production data. * You want to see the direct environmental impact of your engineering work every single day. If ...

New

medplast

Extrusion Operator II

Fremont, CA · On-site

$19.25 - $24/hr

Collaborate with engineers and customers to develop and optimize extrusion processes. * Support the quoting process and participate in customer calls as needed. * Support with maintain resin ...

medplast

Extrusion Operator II

Fremont, CA

$19.25 - $24/hr

Collaborate with engineers and customers to develop and optimize extrusion processes. * Support the quoting process and participate in customer calls as needed. * Support with maintain resin ...

medplast

Extrusion Operator II

Fremont, CA

$19.25 - $24/hr

Collaborate with engineers and customers to develop and optimize extrusion processes. * Support the quoting process and participate in customer calls as needed. * Support with maintain resin ...

ITW Hi-Cone

Process Engineer

Itasca, IL

Align global SOPs for extrusion, blending, press, and labeling. * Define operating standard ... process engineering. * Strong knowledge of cast extrusion, material blending, and/or punch press ...

New

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Extrusion Process Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do extrusion process engineer jobs pay per year?

As of Jun 14, 2026, the average yearly pay for extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Extrusion Process Engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an Extrusion Process Engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by Extrusion Process Engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

Are process engineers in high demand?

Process engineers, including extrusion process engineers, are in high demand across manufacturing and industrial sectors due to their expertise in optimizing production processes. Strong skills in process improvement, automation, and quality control increase job prospects, especially in industries focused on efficiency and innovation.

What engineer makes $500,000 a year?

An extrusion process engineer typically does not earn $500,000 annually; such high salaries are more common in executive or specialized roles within engineering fields. Senior engineers with extensive experience, advanced skills, or leadership responsibilities may approach high six-figure incomes, but reaching $500,000 is rare for standard engineering positions. Compensation depends on industry, location, and company size.

What does an extrusion engineer do?

An extrusion process engineer designs, develops, and optimizes extrusion processes for manufacturing products from materials like plastics, metals, or ceramics. They analyze process parameters, troubleshoot issues, and ensure quality control, often using tools like CAD software and process monitoring systems. Their work involves collaboration with production teams to improve efficiency and product consistency.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level positions often require advanced degrees, certifications, and a strong track record of project management or technical expertise.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

More about Extrusion Process Engineer jobs
What cities are hiring for Extrusion Process Engineer jobs? Cities with the most Extrusion Process Engineer job openings:
What states have the most Extrusion Process Engineer jobs? States with the most job openings for Extrusion Process Engineer jobs include:
What job categories do people searching Extrusion Process Engineer jobs look for? The top searched job categories for Extrusion Process Engineer jobs are:
Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in the United States as of June 2026, with employment types broken down into 1% Locum Tenens, 95% Full Time, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Process Engineer

Process Engineer

Lane Enterprises Inc

Wytheville, VA • On-site

$80K - $115K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 3 days ago

Lane Enterprises rating

7.5

Company rating: 7.5 out of 10

Based on 9 frontline employees who took The Breakroom Quiz

Job description

Description:

Lane Enterprises is excited to welcome a Process Engineer to their team! As a Process Engineer you will be responsible for developing, implementing, and supporting new and existing manufacturing processes and equipment that ensure process repeatability, product quality, labor efficiency, and cost attainment.


From generous benefits, including bonus opportunities and an Employee Stock Ownership Plan (ESOP), to great employee retention, this is a fantastic opportunity to join a thriving organization!

Benefits: Lane offers a generous benefits package including Medical, Dental, Vision, 401k, Paid Time Off, Paid Holidays, Pension plan, Flexible Spending, Company paid Life Insurance, Voluntary Life Insurance, ESOP opportunity, and a generous bonus incentive plan.


Essential Responsibilities:

  • Increases production efficiencies by identifying productivity improvement opportunities and working with plants to implement these opportunities.
  • Create Preventative Maintenance program and provide project management for effective implementation of optimized processes and equipment.
  • Review the condition of existing manufacturing lines and work with the plant teams to develop and execute equipment/line improvement plans.
  • Support new production tooling runs and changeovers.
  • Train employees as needed.
  • Assist the plant teams in reviewing their equipment needs and helping to prioritize these needs for capital planning purposes.
  • In conjunction with the VP, Facilities Superintendent, manage key equipment installations.
  • Implement and maintain continuous improvement program and drive best practices through standardized processes.
  • Ability to train and drive a culture of continuous improvement methodology. In addition, leading and supporting the plants continuous improvement initiatives.
  • Lead groups to systematically problem solve and identify root causes and permanent corrective action for key manufacturing issues.
  • Develop standard operating procedures for key manufacturing processes.
  • Create technical work instructions for equipment.
  • Provide formal updates and reviews to HDPE Division Manager, on key projects, tooling runs, and improvement activities being implemented.
Requirements:
  • Bachelor's degree in industrial, Chemical, Plastics, Mechanical or Manufacturing Engineering is preferred.
  • Possess an understanding of blends and how resin is produced from other manufacturers.
  • Proven experience in developing/optimizing equipment/process, in Plastics Manufacturing, specifically Extrusion, Vacuum forming, or Injection Molding.
  • Experience with different types of extruders and an understanding of the Extrusion process, a plus.
  • Clear understanding in the application of statistics, Design of Experiments (DOE), and root cause analysis.
  • Solid analytical & systematic problem-solving skills.
  • Ability to communicate at all levels of the organization.
  • Experience participating in equipment installations as a project contributor.
  • Proficient in MS Office.
  • Prior experience in plastic manufacturing software a plus (General Ledger, Finance, Parts Inventory).
  • Must possess mobility to work in a standard office setting and use standard office equipment, including a computer.
  • Subject to standing, walking, bending, reaching, stooping, and lifting of objects up to 50 pounds; may occasionally be exposed to dangerous machinery, extreme weather conditions, and extreme noise when working at plant locations.
  • Ability to travel as needed to support plant requirements.
  • Strong attention to detail, organizational skills and strong mathematical aptitude.

Lane Enterprises is an Equal Opportunity Employer (EOE)