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Extrusion Process Engineer Jobs (NOW HIRING)

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes supporting Rollstock packaging applications in a high-volume manufacturing environment. This role ...

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes supporting Rollstock packaging applications in a high-volume manufacturing environment. This role ...

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes supporting Rollstock packaging applications in a high-volume manufacturing environment. This role ...

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes supporting Rollstock packaging applications in a high-volume manufacturing environment. This role ...

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

Extrusion Process Technician

Chicago, IL · On-site

$38.24 - $49.17/hr

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

Precision Extrusion Engineer

Taunton, MA · On-site

$90K - $120K/yr

Develop and implement extrusion processes specifically for medical device precision tubing to ... Work with Production development, Engineering, Quality, and Manufacturing Departments during ...

Develop and implement extrusion processes specifically for medical device precision tubing to ... Work with Production development, Engineering, Quality, and Manufacturing Departments during ...

Job Summary The Process Engineer is responsible for driving continuous improvement in PVC extrusion processing and manufacturing operations. This role ensures quality standards for raw materials and ...

Precision Extrusion Engineer

Taunton, MA · On-site

$90K - $120K/yr

Develop and implement extrusion processes specifically for medical device precision tubing to ... Work with Production development, Engineering, Quality, and Manufacturing Departments during ...

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Senior Process Engineer

San Antonio, TX · On-site

$93K - $121K/yr

We are seeking a highly skilled Process Engineer with direct experience in thermoplastic ... Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations ...

Showing results 41-60

Extrusion Process Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do extrusion process engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an extrusion process engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an extrusion process engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by extrusion process engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

More about Extrusion Process Engineer jobs

What cities are hiring for Extrusion Process Engineer jobs?

Cities with the most Extrusion Process Engineer job openings:

What states have the most Extrusion Process Engineer jobs?

States with the most job openings for Extrusion Process Engineer jobs include:

Infographic showing various Extrusion Process Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Extrusions - Process Engineer

National Material L.P.

Russellville, AR • On-site

Full-time

Re-posted 18 days ago


Job description

Extrusions - Process Engineer
- VISA Sponsorship not available for this position
Since 1973, Taber Extrusions has been a leading manufacturer of aluminum extrusion-based products for OEMs in markets ranging from Military, Department of Defense, Aircraft/Aerospace, Marine/Shipbuilder, Boat Docks, Platforms, Decking, Motor Housing, Electronics, Heat Sinks, Automotive, Rail, and Structural Components. Taber is headquartered in Russellville, Arkansas and operates two manufacturing sites in Russellville and one manufacturing site located in Gulfport, Mississippi. The Company is segmented into five operating units; Extrusion, Cast House, Fabrication, Friction Stir Welding and Micro Extrusion. Taber has continued to make ongoing investments in their value-added capabilities by recently expanding their Russellville facility to house their new friction stir welder and new state-of-the-ton press with 16" container designed for larger, complex profiles with tighter tolerances for aerospace, defense, and heavy industrial customers.
Taber Extrusions in Russellville, AR is currently seeking a Process Engineer for its Extrusion Department. The successful candidate with have experience in the design, development and optimization of extrusion processes. This role ensures efficiency, quality, safety, and cost-effectiveness by troubleshooting production issues, analyzing data, and implementing continuous improvements. If you feel you are ready to lead a team and meet the challenge, review the more detailed description below and apply today to become the next member of the Taber Team.
Job Summary
The Process Engineer will be responsible for optimizing manufacturing processes, improving equipment performance, and driving continuous improvement initiatives to ensure Safety, Quality, and Efficiency in a fast-paced aluminum extrusion production environment.
Duties and Responsibilities
  • Analyze and improve extrusion processes to enhance throughput, reduce waste, and improve product quality.
  • Develop and implement process control strategies for automated systems including PLCs, robotics, and material handling equipment
  • Collaborate with automation engineers and maintenance teams to troubleshoot and enhance automated sytems.
  • Support integration of new technologies and equipment, including commissioning and validation.
  • Lead Lean Manufacturing and Six Sigma initiatives to reduce cycle times, improve OEE, and eliminate bottlenecks.
  • Conduct root cause analysis and implement corrective actions for process related issues.
  • Monitor key performance indicators (KPIs) and use data analytics to drive decision making.
  • Maintain accurate documentation of process changes, trials, and standard operation process.
  • Work closely with quality, maintenance, production, and safety teams to ensure alignment on process goals.
  • Train operators and technicians on new processes and equipment.

Education and Experience
  • Bachelor's degree in mechanical, industrial, or manufacturing engineering (or related field).
  • 3+years of experience in a manufacturing environment, preferably aluminum extrusion or metal processing.
  • Strong understanding of automated manufacturing systems, including PLCs, HMIs, and SCADA.
  • Proficiency in CAD software and process simulation tools.
  • Experience with Lean, Sis Sigma, or other continuous improvement methodologies
  • Excellent problem-solving, analytical, and communication skills.
  • Experience with extrusion press operations and die design desired.

We are committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job-related reasons regardless of an applicant's race, religion, gender, gender identity, sexual orientation, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law.