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Extrusion Process Engineer Jobs (NOW HIRING)

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Process Engineer Location: 510 Kents Lane, Wytheville, VA, 24382, United States Base Pay: $80,000 ... Experience with different types of extruders and an understanding of the Extrusion process, a plus.

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Job Summary The Process Engineer is responsible for driving continuous improvement in PVC extrusion processing and manufacturing operations. This role ensures quality standards for raw materials and ...

Senior Process Engineer

San Antonio, TX · On-site

$93K - $121K/yr

We are seeking a highly skilled Process Engineer with direct experience in thermoplastic ... Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations ...

Process Engineer

Wytheville, VA · On-site

$80K - $98K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and ... Experience with different types of extruders and an understanding of the Extrusion process, a plus.

Senior Process Engineer

San Antonio, TX

$93K - $121K/yr

We are seeking a highly skilled Process Engineer with direct experience in thermoplastic ... Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations ...

Process Engineer

Wytheville, VA · On-site

$80K - $115K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and ... Experience with different types of extruders and an understanding of the Extrusion process, a plus.

Process Engineer Scope of Role: This position is responsible for design and manufacture of profile extrusion tooling and development of custom processes with the objective of improving total quality ...

About Us Engineered Profiles is seeking a Process Engineer to support manufacturing, new product development, process improvement, and technical execution within a custom plastic extrusion ...

New

Manufacturing Process Engineer

Akron, OH

$70K - $93K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

Manufacturing Process Engineer

Ravenna, OH · On-site

$67K - $89K/yr

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

This position provides hands-on engineering support for twin-screw extrusion, mixing, blending, and recipe execution, with a strong focus on process optimization, troubleshooting, and continuous ...

You love hands-on polymer processing, troubleshooting extrusion lines, and analyzing production data. * You want to see the direct environmental impact of your engineering work every single day. If ...

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Extrusion Process Engineer information

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$49.5K

$92K

$142.5K

How much do extrusion process engineer jobs pay per year?

As of Jul 4, 2026, the average yearly pay for extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What is the highest salary for a manufacturing engineer?

The highest salaries for manufacturing engineers can exceed $100,000 annually, especially for those with extensive experience, advanced skills in CAD and process optimization, or working in high-cost regions. Senior or specialized roles in industries like aerospace or semiconductor manufacturing tend to offer the highest compensation.

What are the key skills and qualifications needed to thrive as an Extrusion Process Engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an Extrusion Process Engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by Extrusion Process Engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

Is Process Engineer a good career?

A Process Engineer, including those in extrusion or manufacturing, typically has good career prospects with opportunities for advancement and specialization. The role often requires strong problem-solving skills, knowledge of production processes, and familiarity with industry-specific tools and standards. It can offer stable employment and competitive salaries in manufacturing and engineering sectors.

What is the highest paid type of engineer?

Among engineering roles, petroleum engineers tend to have the highest average salaries, often exceeding $130,000 annually, due to the specialized nature of the industry and the technical skills required. Other high-paying engineering fields include computer hardware, aerospace, and systems engineering, especially for those with advanced certifications and experience.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

Are process engineers in demand?

Process engineers, including extrusion process engineers, are in steady demand across manufacturing industries due to their role in optimizing production efficiency and quality. Employers seek candidates with strong technical skills, knowledge of process control, and experience with automation tools, making this a stable career choice with good job prospects.
More about Extrusion Process Engineer jobs
What cities are hiring for Extrusion Process Engineer jobs? Cities with the most Extrusion Process Engineer job openings:
What states have the most Extrusion Process Engineer jobs? States with the most job openings for Extrusion Process Engineer jobs include:
Infographic showing various Extrusion Process Engineer job openings in the United States as of June 2026, with employment types broken down into 94% Part Time, and 6% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

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Posted 21 days ago


Job description

Description

About Sequel Wire and Cable LLC:

At Sequel Wire and Cable, we're not just manufacturing wire-we're building the future of American manufacturing. As a fast-growing, U.S.-based producer of high-quality copper wire and cable, we're committed to innovation, sustainability, and the success of our team. Join a company where your work makes a tangible impact and your ideas are valued.


Position Summary:

We are seeking a hands-on and forward-thinking Process Engineer to support our manufacturing operations. This role is key in driving process efficiency, product consistency, and continuous improvement across our wire drawing, stranding, and extrusion processes. The ideal candidate will thrive in a dynamic production environment and bring a proactive, team-oriented approach to solving problems.


Key Responsibilities:
  • Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion, and jacketing.
  • Implement process controls to improve product quality, reduce scrap, and enhance line throughput.
  • Lead troubleshooting efforts and root cause analysis for process-related issues.
  • Collaborate with maintenance, quality, and production teams to drive continuous improvement initiatives.
  • Support new product introductions and trials with a focus on scalability and manufacturability.
  • Assist in developing and maintaining standard operating procedures and process documentation.
  • Participate in capital projects, including specifying and commissioning new equipment or upgrades.
  • Ensure all processes meet safety, quality, and environmental standards, including ISO compliance.
  • Monitor key process metrics and drive data-driven decision making.
Why Sequel Wire and Cable?
  • Competitive salary and benefits package
  • 401(k) with company match
  • Health, dental, and vision insurance
  • Paid time off and holiday pay
  • A growing company with career advancement opportunities
  • A team-first culture that values innovation and integrity
     

Sequel Wire and Cable LLC is an Equal Opportunity Employer. 


Requirements

Qualifications:
  • Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred
  • 3+ years of experience in a manufacturing or process engineering role, ideally in the wire and cable industry.
  • Strong understanding of copper wire manufacturing processes.
  • Experience with lean manufacturing principles, SPC, and root cause analysis tools.
  • Comfortable working on the production floor to observe and improve processes.
  • Solid communication skills and the ability to work across multiple departments.
  • Familiarity with PLCs and industrial controls is a plus.  
Preferred Skills:
  • Experience with extrusion and tooling.
  • Working knowledge of ERP systems 
  • Previous Wire Experience