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Extrusion Process Engineer Jobs (NOW HIRING)

Sealed Air Corporation

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes supporting Rollstock packaging applications in a high-volume manufacturing environment. This role ...

Sealed Air Corporation

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes supporting Rollstock packaging applications in a high-volume manufacturing environment. This role ...

Sealed Air Corporation

Process Engineer

Simpsonville, SC · On-site

$81K - $145K/yr

As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes supporting Rollstock packaging applications in a high-volume manufacturing environment. This role ...

Novolex

Extrusion Process Technician

Bedford Park, IL

$38.24 - $49.17/hr

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

SPECTRUM PLASTICS MASTER

Process Engineer

Nogales, AZ · On-site

$80K - $90K/yr

The Process Engineer - Tubing Extrusion is responsible for Execution and implementation of projects within the Fluid Management Division, related to cost reduction and improvements in the company ...

Spectrum Plastics Group

Process Engineer

Nogales, AZ · On-site

The Process Engineer - Tubing Extrusion is responsible for Execution and implementation of projects within the Fluid Management Division, related to cost reduction and improvements in the company ...

Novolex

Extrusion Process Technician

Bedford Park, IL

$38.24 - $49.17/hr

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

Novolex

Extrusion Process Technician

Chicago, IL · On-site

$38.24 - $49.17/hr

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

Novolex

Extrusion Process Technician

Bedford Park, IL

$38.24 - $49.17/hr

Update, review and provide recommendations to plant Process Engineer for process sheet updates ... Experience in plastics processing, including forming and extrusion required * Experience working ...

Sequel Wire and Cable LLC

Process Engineer

Argos, IN

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Sequel Wire and Cable LLC

Process Engineer

Argos, IN

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Sequel Wire and Cable LLC

Process Engineer

Argos, IN · On-site

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

Sequel Wire and Cable LLC

Process Engineer

Argos, IN · On-site

Analyze, develop, and improve manufacturing processes including wire drawing, bunching, extrusion ... Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field preferred ...

CRH

Process Engineer (Extrusion)

Brooksville, FL

Job Summary The Process Engineer is responsible for driving continuous improvement in PVC extrusion processing and manufacturing operations. This role ensures quality standards for raw materials and ...

Lane Enterprises Inc

Process Engineer

Wytheville, VA · On-site

$80K - $115K/yr

As a Process Engineer you will be responsible for developing, implementing, and supporting new and ... Experience with different types of extruders and an understanding of the Extrusion process, a plus.

XPEL, Inc.

Senior Process Engineer

San Antonio, TX · On-site

$93K - $121K/yr

We are seeking a highly skilled Process Engineer with direct experience in thermoplastic ... Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations ...

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Extrusion Process Engineer information

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$49.5K

$92K

$142.5K

How much do extrusion process engineer jobs pay per year?

As of Jun 14, 2026, the average yearly pay for extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Extrusion Process Engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an Extrusion Process Engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by Extrusion Process Engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

Are process engineers in high demand?

Process engineers, including extrusion process engineers, are in high demand across manufacturing and industrial sectors due to their expertise in optimizing production processes. Strong skills in process improvement, automation, and quality control increase job prospects, especially in industries focused on efficiency and innovation.

What engineer makes $500,000 a year?

An extrusion process engineer typically does not earn $500,000 annually; such high salaries are more common in executive or specialized roles within engineering fields. Senior engineers with extensive experience, advanced skills, or leadership responsibilities may approach high six-figure incomes, but reaching $500,000 is rare for standard engineering positions. Compensation depends on industry, location, and company size.

What does an extrusion engineer do?

An extrusion process engineer designs, develops, and optimizes extrusion processes for manufacturing products from materials like plastics, metals, or ceramics. They analyze process parameters, troubleshoot issues, and ensure quality control, often using tools like CAD software and process monitoring systems. Their work involves collaboration with production teams to improve efficiency and product consistency.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level positions often require advanced degrees, certifications, and a strong track record of project management or technical expertise.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

More about Extrusion Process Engineer jobs
What cities are hiring for Extrusion Process Engineer jobs? Cities with the most Extrusion Process Engineer job openings:
What states have the most Extrusion Process Engineer jobs? States with the most job openings for Extrusion Process Engineer jobs include:
What job categories do people searching Extrusion Process Engineer jobs look for? The top searched job categories for Extrusion Process Engineer jobs are:
Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in the United States as of June 2026, with employment types broken down into 1% Locum Tenens, 95% Full Time, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Process Engineer

Process Engineer

Sealed Air Corporation

Simpsonville, SC • On-site

$81K - $145K/yr

Full-time

Posted 26 days ago

Sealed Air rating

7.3

Company rating: 7.3 out of 10

Based on 67 frontline employees who took The Breakroom Quiz

42nd of 110 rated packaging manufacturers

Job description

Sealed Air designs and delivers packaging solutions that protect essential goods transported worldwide, preserve food, enable e-commerce and digital connectivity, and help create a global supply chain that is touchless, safer, less wasteful, and more resilient. We strive to foster a caring, high-performance growth culture that will deliver consistent, sustainable profitable growth and accelerate our performance - a culture where accountability is clear and aligned, and where we reward business outcomes and impact. That culture guides everything we do, including how we partner with our customers and suppliers, how we attract and retain top talent, and how we create and deliver value for our stakeholders. In 2024, Sealed Air generated $5.4 billion in revenue and had approximately 16,400 employees distributing products and services to 117 countries/territories around the world. To learn more, visit www.sealedair.com.
What will you do as Process Engineer at Sealed Air?
As a Process Engineer, you will serve as the technical owner of polymer film extrusion processes supporting Rollstock packaging applications in a high-volume manufacturing environment. This role operates with a high level of independence and partners closely with Manufacturing, Quality, Maintenance, and Product Development teams to improve process capability, reliability, yield, and safety.
You will lead troubleshooting efforts, process optimization initiatives, capital projects, material qualifications, and continuous improvement activities while driving operational excellence through data-driven decision-making and hands-on floor support.
Why do we need you?
  • Own and optimize Rollstock extrusion processes to ensure stable, repeatable, and efficient manufacturing performance.
  • Troubleshoot complex extrusion issues related to materials, process variation, temperature control, gauge/profile consistency, and downstream operations.
  • Drive reductions in scrap, downtime, and process variation through data-driven root cause analysis and continuous improvement initiatives.
  • Lead Lean and Six Sigma projects focused on yield, throughput, setup reduction, and operational efficiency.
  • Support capital projects, equipment upgrades, startups, process trials, and new technology implementation.
  • Partner with Manufacturing, Quality, Maintenance, and Product Development teams to support product launches, resin qualifications, and process improvements.
  • Strengthen process control, safety, quality, and operational standards through SPC, DOE, FMEA, and structured problem-solving methodologies.
  • Provide hands-on technical leadership and floor support in a high-volume extrusion manufacturing environment.

What skills will help you succeed?
  • Bachelor's degree in Chemical, Mechanical, Polymer, Plastics Engineering, or related field.
  • 3-5+ years of experience in extrusion, polymer manufacturing, or high-volume manufacturing environments.
  • Experience with blown film, cast film, flexible packaging, or plastics extrusion processes preferred.
  • Strong understanding of polymer processing, extrusion equipment, process optimization, and troubleshooting.
  • Experience using SPC, DOE, root cause analysis, and Lean/Six Sigma methodologies in manufacturing operations.
  • Hands-on experience supporting process improvements, scrap reduction, uptime optimization, and continuous improvement initiatives.
  • Experience supporting capital projects, startups, equipment upgrades, or process trials preferred.
  • Strong communication and collaboration skills with the ability to work cross-functionally in a hands-on manufacturing environment.
  • Green Belt or Black Belt certification preferred.
  • Comfortable supporting occasional off-shift troubleshooting and plant operational needs.

Pay Transparency
  • Salary Range: $81,900 - $145,335

The range disclosed complies with applicable state and local pay transparency laws. Offers within this range will be determined by considering relevant factors including education, experience, and internal alignment
  • Salary Range: $81,900 - $145,335

The range disclosed complies with applicable state and local pay transparency laws. Offers within this range will be determined by considering relevant factors including education, experience, and internal alignment
Requisition id: 54378
Relocation: Yes
Sealed Air is committed to attracting, selecting, and developing talent that reflects the diversity of the communities and customers we serve. We take pride in our selection process to identify, infuse, and grow talent to align with our culture, values, and norms. Sealed Air prioritizes talent development, fostering a culture of continuous growth and career progression. The company is committed to providing equal employment opportunities to all applicants for employment and to all employees, without regard to race, color, religion, gender identity or expression, national origin, age, protected disability, veteran status, or any other protected status in accordance with applicable federal, state and local laws.
*Please be cautious of fraudulent recruiting efforts using the Sealed Air name or logo. Sealed Air will never request private information during the application process, such as a Driver's License or Social Security Number. If you have any concerns about information received from SEE during the application process, please reach out to us directly at globalta@sealedair.com.
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