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Extrusion Process Engineer Jobs (NOW HIRING)

Chromalox, Inc.

Extrusion Engineer

La Vergne, TN · On-site

We are seeking a highly motivated and experienced Extrusion Engineer to join our dynamic team. As a ... Drive process optimization. Work with production personnel and R&D to ensure high precision ...

Chromalox

Extrusion Engineer

La Vergne, TN

We are seeking a highly motivated and experienced Extrusion Engineer to join our dynamic team. As a ... Drive process optimization. Work with production personnel and R&D to ensure high precision ...

Vytron

Extrusion Process Technician

Neenah, WI · On-site

The Process Technician is responsible for tuning and troubleshooting extrusion tooling and ... Clean and maintain extrusion tooling used * Assist the Engineering Department as needed (i.e ...

CRH

Process Engineer (Extrusion)

Brooksville, FL · On-site

Process Engineer (Extrusion) Architectural Products Group Brooksville, Florida, United States Job ID: 522917 Oldcastle, a CRH company, is reinventing what's possible in building solutions. We are the ...

Chromalox, Inc.

Extrusion Engineer

La Vergne, TN · On-site

Extrusion Engineer Composed of Chromalox, Durex Industries, Vulcanic, and Thermocoax businesses ... Drive process optimization. Work with production personnel and R&D to ensure high precision ...

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Extrusion Process Engineer information

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$49.5K

$92K

$142.5K

How much do extrusion process engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an extrusion process engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an extrusion process engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by extrusion process engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

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Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Principal Process Development Engineer - Extrusion

PPC INDUSTRIES INC

Sandy, UT • On-site

$180 - $240/hr

Other

Posted 5 days ago

Job description

Position SummaryWe are seeking an industry-leading extrusion expert to serve as a Principal Process Development Engineer (PPDE) and Subject Matter Expert (SME) for extrusion technologies across our manufacturing sites. This role will be responsible for establishing and institutionalizing best-in-class process development standards, guidelines, and technical frameworks for a wide range of extrusion processes used in medical device manufacturing.The ideal candidate will bring deep technical expertise, a track record of innovation, and the ability to elevate organizational capability through knowledge-based process development, standardization, and cross-site collaboration.Key ResponsibilitiesTechnical Leadership & SME RoleServe as the enterprise-wide technical authority on extrusion processes (e.g., single-lumen, multi-lumen, co-extrusion, and micro-extrusion).Provide expert guidance in solving complex process challenges, including material behavior, tooling design, and process optimization.Lead root cause investigations and corrective actions for critical extrusion-related issues.Process Development Standards & FrameworksDevelop and deploy standardized process development methodologies aligned with scientific/knowledge-based engineering principles.Establish process characterization protocols, DOE, and validation approaches (IQ/OQ/PQ).Create design guidelines for tooling, die design, and downstream equipment integration.Define critical process parameters (CPPs) and control strategies.Technology Development & InnovationIdentify and drive adoption of advanced extrusion technologies, including micro-extrusion and multi-material extrusion.Lead feasibility studies for new materials (e.g., implantable polymers such as PEEK, TPU, PCU).Evaluate and recommend new equipment, automation, and digital process monitoring solutions.Cross-Functional & Cross-Site CollaborationPartner with Product Development, Operations, Quality, and Application Development teams.Ensure smooth technology transfer from development to production across sites.Standardize best practices across extrusion plants to ensure consistency and scalability.Capability Building & MentorshipMentor Process Development Engineers and Technicians in extrusion science and engineering.Develop and deliver training programs and technical documentation.Build organizational competency in extrusion process development and validation.Quality & ComplianceEnsure all processes meet regulatory requirements (FDA, ISO 13485) and internal quality standards.Support validation strategies for Class II and Class III medical device components.Integrate SPC, digital quality systems, and Industry 4.0 tools (IIoT) into extrusion processes.EducationBachelor’s degree in Plastics Engineering or Polymer Engineering or Mechanical Engineering (M.S, Ph.D. preferred)Experience15+ years of hands-on experience in extrusion process development, preferably in medical device manufacturing.Demonstrated expertise in:Micro-extrusion and tight-tolerance tubingMulti-lumen and co-extrusion processesProcessing of advanced polymers (e.g., PEEK, TPU)Proven track record of developing and implementing process standards and scalable solutions across multiple sites.Technical SkillsStrong understanding of:Polymer rheology and material scienceTooling/die design and flow dynamicsScientific extrusion principles and DOE methodologiesExperience with process monitoring, automation, and data analytics tools.Preferred QualificationsExperience in medical-grade thermoplastic materials.Experience integrating digital manufacturing / IIoT systems into extrusion processes.Experience with additional polymer processing techniques preferred. #J-18808-Ljbffr

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