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Extrusion Process Engineer Jobs in Pennsylvania (NOW HIRING)

The CKHobbie Group

Process Engineer

Nazareth, PA · On-site

$80/hr

... plastic extrusion, injection molding, and foam molding.This includes, but is not limited to ... for all processes. Requirements Bachelor of Science (BS) degree in a relevant engineering ...

Airlite Plastics

Plastics Process Engineer

Nazareth, PA · On-site

As a Process Engineer you are a key to continued growth and success of Airlite. The Process ... Develop and design efficient processes for manufacturing operations in plastic extrusion, injection ...

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Extrusion Process Engineer information

See Pennsylvania salary details

$49.6K

$92.2K

$142.8K

How much do extrusion process engineer jobs pay per year?

As of Jul 27, 2026, the average yearly pay for extrusion process engineer in Pennsylvania is $92,239.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,700.00 and $103,200.00 per year, depending on experience, location, and employer.

What is the highest salary for a manufacturing engineer?

The highest salaries for manufacturing engineers can exceed $100,000 annually, especially for those with extensive experience, advanced skills in CAD and process optimization, or working in high-cost regions. Senior or specialized roles in industries like aerospace or semiconductor manufacturing tend to offer the highest compensation.

What are the key skills and qualifications needed to thrive as an Extrusion Process Engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an Extrusion Process Engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by Extrusion Process Engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

Is Process Engineer a good career?

A Process Engineer, including those in extrusion or manufacturing, typically has good career prospects with opportunities for advancement and specialization. The role often requires strong problem-solving skills, knowledge of production processes, and familiarity with industry-specific tools and standards. It can offer stable employment and competitive salaries in manufacturing and engineering sectors.

What is the highest paid type of engineer?

Among engineering roles, petroleum engineers tend to have the highest average salaries, often exceeding $130,000 annually, due to the specialized nature of the industry and the technical skills required. Other high-paying engineering fields include computer hardware, aerospace, and systems engineering, especially for those with advanced certifications and experience.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

Are process engineers in demand?

Process engineers, including extrusion process engineers, are in steady demand across manufacturing industries due to their role in optimizing production efficiency and quality. Employers seek candidates with strong technical skills, knowledge of process control, and experience with automation tools, making this a stable career choice with good job prospects.
What are popular job titles related to Extrusion Process Engineer jobs in Pennsylvania? For Extrusion Process Engineer jobs in Pennsylvania, the most frequently searched job titles are:
What job categories do people searching Extrusion Process Engineer jobs in Pennsylvania look for? The top searched job categories for Extrusion Process Engineer jobs in Pennsylvania are:
Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in Pennsylvania as of July 2026, with employment types broken down into 1% Locum Tenens, 90% Full Time, 6% Part Time, and 3% Contract. Highlights an 89% Physical, 4% Hybrid, and 7% Remote job distribution, with an average salary of $92,239 per year, or $44.3 per hour.
Process Engineer - Plastic Extrusion

Process Engineer - Plastic Extrusion

Pexco

Morrisville, PA • On-site

Full-time

Posted 13 days ago

Job description

Scope of Role: This position is responsible for design and manufacture of profile extrusion tooling and development of custom processes with the objective of improving total quality, material usage and productivity. He/She will work closely with Manufacturing, QC, Materials, and Sales teams to achieve these common team objectives.
Key Responsibilities:
  • Maintains compliance with the Company and plant safety policies and procedures.
  • Completes all annual training as required.
  • Design tooling and develop processes for mono and co-extrusion plastic profiles, tubes and secondary fabrication individually or with other Process Engineers.
  • Lead new tooling development process for the project assigned using hands-on approach to meet customer expectation with quality and on time delivery of samples.
  • Partners with other staff members; production, maintenance and QC to develop the process to get first article samples approved.
  • Coordinate the tooling needs for new products with Die Development, technicians, Production Manager and other involved in producing first article samples.
  • Oversee the tool making activities in the machine shop and ensure the tools produced by the machine shop can meet the design criteria and are up to the company's high standard for design and workmanship.
  • Serve in the role of systems analyst for the machine shop and coordinating the company's contact in this area with outside vendors.
  • Coordinate the tool making activities in the machine shop and work closely with other engineers and VP of Engineering to establish priorities for the shop to ensure that the tooling delivered to the line is complete.
  • Work with Supply Chain Manager to coordinate the procurement needs for the machine shop, including steel, other metals, and shop supplies.
  • Support other department and Pexco sites in their tooling needs. Actively seek ways to improvise process efficiencies by way of redevelopment in the shortest possible lead time and most effective design.
  • Troubleshoot process difficulties on daily basis and support production.
  • Work with Production Manager to coordinate a timely response to the need for rebuilding tooling or handling other special tooling needs that cannot be planned for in advance.
  • Work on continuous improvement projects for efficiencies & reduce scrap.

Other Key Elements:
  • Plan, develop and coordinate tool development trials.
  • Maintain engineering database and documentation as required.
  • Think outside the box.
  • Perform other accountabilities as assigned.

Qualifications:
  • BS in Engineering
  • 3 - 5 years of plastic manufacturer experience, preferably with plastic extrusion die design and process development
  • Understand different plastic resins and processing.
  • Proficient usage of AutoCAD and CAD/CAM software.
  • Demonstrated experience managing multiple projects with keen attention to detail independently or with supervision.
  • Above average communication skills, both verbal and written.
  • Ability to read and interpret technical drawings
  • Working Knowledge of Microsoft Office based software (Word, Excel, Outlook, Teams)

Physical Demands:
  • Moving and lifting objects up to 50 lbs
  • Walking, standing on concrete 8+ hrs/day with safety boots/shoes on
  • Sitting/working at a workstation

Work Environment:
  • Manufacturing environment with machinery noise, occasional odors of coolant, oils and machined metals. Climate may be cold or hot depending on outside temperature.
  • Exposed to dust, odors, fumes and noise associated with the extrusion and fabrication manufacturing processes

COMPANY OVERVIEW
Pexco, LLC - www.pexco.com
Pexco is a leading component supplier across a variety of industrial end markets and applications with production facilities in the US, Mexico, and Canada. The Company is primarily engaged in designing and manufacturing not only extruded plastic (commodity to high-performance) tubes and profiles through an expansive twelve-site footprint but also specializes in the injection molding of high-performance polymer parts. In addition, Pexco offers a wide range of differentiated, value-added services, including design, prototyping, die building, sub-assembly, fabrication and supply chain management. Moreover, Pexco has developed deep expertise in processing PTFE rod, tube, sheet, tape, and pipe, as well as in rubber extrusion serving the RV and other industries.
Pexco's innovative products are utilized in fluid handling, electrical insulation, traffic safety, infrastructure, and lighting applications across aerospace & defense, medical, electronics & semiconductors, mobility, environmental testing, pharmaceuticals, food & beverage, and other high-growth end-markets. The Company sells directly to more than 2,000 customers, including OEMs and end-users, as well as through distribution in certain markets.
Pexco has built an industry-leading reputation through its focus on short-run products with rapid turnarounds, tight tolerances, material science expertise, and a high degree of operational complexity. The company has a proven track record of growing its core segments and entering attractive new verticals over time to gain an increased share of a $10 billion total addressable market.
Pexco's strategy is to consistently deliver compelling customer value within both our core and strategic market segments. Continuous improvement and ease of doing business (internal and external), remain a consistent operating theme for Pexco.
The above statements are intended to describe the general nature and level of work being performed by people assigned to this position. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.
Pexco is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or Veteran status.
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
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About Pexco

Sourced by ZipRecruiter

Industry

Plastics product manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Johns Creek, GA, US

Year founded

1973

Social media

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