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Extrusion Process Engineer Jobs in Pennsylvania (NOW HIRING)

B. Braun Group

Extrusion Processing Engineer

Allentown, PA · On-site

$76K - $86K/yr

  • Medical

  • Retirement

We are seeking an Extrusion Process Engineer with a passion for plastics, extrusion technology, and continuous improvement to support innovative projects and drive operational excellence.

The CKHobbie Group

Process Engineer

Nazareth, PA · On-site

$80/hr

... plastic extrusion, injection molding, and foam molding.This includes, but is not limited to ... for all processes. Requirements Bachelor of Science (BS) degree in a relevant engineering ...

C & J Industries Inc

Process Engineer

Meadville, PA · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... extrusion, blow molding, or thermoforming. - Proficiency in process simulation, data analysis, and process control tools. - Excellent problem-solving, communication, and teamwork skills. - Ability to ...

Airlite Plastics

Plastics Process Engineer

Nazareth, PA · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

As a Process Engineer you are a key to continued growth and success of Airlite. The Process ... Develop and design efficient processes for manufacturing operations in plastic extrusion, injection ...

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All JobsExtrusion Process Engineer JobsExtrusion Process Engineer Jobs in Pennsylvania

Extrusion Process Engineer information

See Pennsylvania salary details

$49.6K

$92.2K

$142.8K

How much do extrusion process engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for extrusion process engineer in Pennsylvania is $92,239.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,700.00 and $103,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an extrusion process engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an extrusion process engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by extrusion process engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

What are popular job titles related to Extrusion Process Engineer jobs in Pennsylvania? For Extrusion Process Engineer jobs in Pennsylvania, the most frequently searched job titles are:
What job categories do people searching Extrusion Process Engineer jobs in Pennsylvania look for? The top searched job categories for Extrusion Process Engineer jobs in Pennsylvania are:
Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 74% Full Time, 20% Part Time, 3% Contract, and 2% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,239 per year, or $44.3 per hour.

Extrusion Processing Engineer

B. Braun Group

Allentown, PA • On-site

$76K - $86K/yr

Full-time

Medical, Retirement

Re-posted 16 days ago

Job description

Extrusion Processing Engineer
Company: B. Braun US Device Manufacturing LLC
Job Posting Location: Allentown, Pennsylvania, United States
Functional Area: Production
Working Model: Onsite
Days of Work: Wednesday, Tuesday, Friday, Thursday, Monday
Shift: 5X8
Relocation Available: No
Requisition ID: 11829
B. Braun Medical Inc., a leader in infusion therapy and pain management, develops, manufactures, and markets innovative medical products and services to the healthcare industry. Other key product areas include nutrition, pharmacy admixture and compounding, ostomy and wound care, and dialysis. The company is committed to eliminating preventable treatment errors and enhancing patient, clinician and environmental safety. B. Braun Medical is headquartered in Bethlehem, Pa., and is part of the B. Braun Group of Companies in the U.S., which includes B. Braun Interventional Systems, Aesculap® and CAPS®.
Globally, the B. Braun Group of Companies employs more than 64,000 employees in 64 countries. Guided by its Sharing Expertise® philosophy, B. Braun continuously exchanges knowledge with customers, partners and clinicians to address the critical issues of improving care and lowering costs. To learn more about B. Braun Medical, visit www.bbraunusa.com
Position Summary:
Join B. Braun, a global leader in healthcare, and play a key role in developing and optimizing the manufacturing processes behind life-saving medical products. We are seeking an Extrusion Process Engineer with a passion for plastics, extrusion technology, and continuous improvement to support innovative projects and drive operational excellence.
Responsibilities: Essential Duties
  • Troubleshoot and optimize extrusion manufacturing processes to improve quality, efficiency, and performance.
  • Design and execute DOE (Design of Experiments) and Engineering Test Requests (ETRs).
  • Lead and support process improvement, validation, and new product development projects.
  • Perform product and process validations on extrusion lines and injection molding equipment.
  • Analyze manufacturing data and identify opportunities for process optimization.
  • Collaborate with cross-functional teams, suppliers, and external vendors to implement engineering solutions.
  • Support equipment, tooling, and mold design activities.
  • Develop and maintain technical documentation, procedures, and engineering reports.

Required Qualifications
  • Bachelor's Degree in Engineering.
  • 2+ years of engineering experience in a manufacturing environment.
  • Strong problem-solving and analytical skills.
  • Ability to manage multiple projects and drive results with minimal supervision.
  • Willingness to travel domestically, with occasional international travel.

Preferred Qualifications
  • B.S. in Plastics or Polymer Engineering.
  • Experience with plastic part design, extrusion, and injection molding processes.
  • Knowledge of mold design and mold shop manufacturing processes.
  • Experience working with tooling vendors and external suppliers.
  • Proficiency with AutoCAD, SolidWorks, and CAD/CAM software.

Why B. Braun?
  • Work on products that improve patient lives around the world.
  • Be part of an innovative engineering team focused on advanced manufacturing technologies.
  • Gain exposure to cutting-edge extrusion and plastic-processing technologies.
  • Enjoy opportunities for professional growth, technical development, and career advancement.
  • Competitive compensation and comprehensive benefits package.

Make an Impact
If you're passionate about engineering, process improvement, and advanced plastics manufacturing, we'd love to hear from you. Apply today and help drive innovation at B. Braun.
Salary Range: $76,600 - $86,600
The targeted range for this role takes into account a range of factors that are considered when making compensation and hiring decisions; included but not limited to: skill sets; experience and training; licensure and certifications; and other business and organizational needs. The disclosed range estimate has not been adjusted for the applicable geographic differential associated with the location at which the position may be filled. Compensation decisions are dependent on the facts and circumstances of each case. The range provided is a reasonable estimate.
B. Braun offers an excellent benefits package, which includes healthcare, a 401(k) plan, and tuition reimbursement. To learn more about B. Braun and our safety healthcare products or view a listing of our employment opportunities, please visit us on the internet at www.bbraunusa.com.
Through its "Sharing Expertise®" initiative, B. Braun promotes best practices for continuous improvement of healthcare products and services.
We are an equal opportunity employer. We evaluate applications without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, pregnancy, genetic information, disability, status as a protected veteran, or any other protected characteristic. Know Your Rights: Workplace Discrimination is Illegal, click here.

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