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Extrusion Process Engineer Jobs in Pennsylvania (NOW HIRING)

Plaskolite Inc

Extrusion Technician I - PM Shift

Scranton, PA · On-site

$17.75 - $22.50/hr

Support the packaging process by placing interleaving materials (if applicable), banding and ... of engineering thermoplastics, including Acrylic, Polycarbonate, ABS, Olefin and PETG Sheet ...

Plaskolite Inc

Extrusion Technician I - PM Shift

Scranton, PA · On-site

$17.75 - $22.50/hr

Support the packaging process by placing interleaving materials (if applicable), banding and ... of engineering thermoplastics, including Acrylic, Polycarbonate, ABS, Olefin and PETG Sheet ...

Plaskolite

Extrusion Technician I - PM Shift

Scranton, PA · On-site

$17.75 - $22.50/hr

Support the packaging process by placing interleaving materials (if applicable), banding and ... of engineering thermoplastics, including Acrylic, Polycarbonate, ABS, Olefin and PETG Sheet ...

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All JobsExtrusion Process Engineer JobsExtrusion Process Engineer Jobs in Pennsylvania

Extrusion Process Engineer information

See Pennsylvania salary details

$49.6K

$92.2K

$142.8K

How much do extrusion process engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for extrusion process engineer in Pennsylvania is $92,239.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,700.00 and $103,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an extrusion process engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an extrusion process engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by extrusion process engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

What are popular job titles related to Extrusion Process Engineer jobs in Pennsylvania? For Extrusion Process Engineer jobs in Pennsylvania, the most frequently searched job titles are:
What job categories do people searching Extrusion Process Engineer jobs in Pennsylvania look for? The top searched job categories for Extrusion Process Engineer jobs in Pennsylvania are:
Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 74% Full Time, 20% Part Time, 3% Contract, and 2% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,239 per year, or $44.3 per hour.

R&D Process Engineer

CARLISLE COMPANIES

Carlisle, PA

Full-time

Re-posted 5 days ago

Job description

We're seeking an experienced R&D Process Engineer to join our team and help develop, optimize, and implement manufacturing processes that improve product quality, increase productivity, and reduce operating costs across our operations.

In this role, you'll lead complex process improvement initiatives, applying advanced analytical methods, experimental design, and Lean manufacturing principles to solve technical challenges and drive measurable business results. You'll partner closely with Operations, Quality, Engineering, and R&D to develop new technologies, support production, implement process controls, and lead capital and process improvement projects from concept through execution.

As a technical leader, you'll troubleshoot high-impact manufacturing issues, establish process control strategies, mentor production and engineering teams, and champion continuous improvement using Carlisle Operating System principles. You'll also leverage manufacturing data and quality systems to identify opportunities, improve process capability, and ensure consistent product performance.

What You'll Bring

  • Bachelor's degree in Engineering or Science
  • 5+ years of experience in process engineering within plastics, rubber, chemical, or related manufacturing industries.
  • Strong knowledge of plastic compounding, extrusion, web handling, coating, winding, and manufacturing process technologies.
  • Experience with quality and continuous improvement tools including SPC, DOE, Gauge R&R, DMAIC, Lean, and Six Sigma.
  • Proven ability to lead cross-functional projects, influence stakeholders, and solve complex manufacturing problems.
  • Strong communication, project management, and analytical skills.
  • Experience with SAP, Microsoft Office, and manufacturing process control systems is preferred.

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