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Extrusion Process Engineer Jobs (NOW HIRING)

Bonnell Aluminum

Extrusion Process Engineer

Niles, MI · On-site

As an integral part of the extrusion team, the Extrusion Process Engineer will be critical in solving challenges while improving manufacturing quality and efficiency. The position will be working ...

Bonnell Aluminum

Extrusion Process Engineer

Niles, MI · On-site

As an integral part of the extrusion team, the Extrusion Process Engineer will be critical in solving challenges while improving manufacturing quality and efficiency. The position will be working ...

Medtronic

Sr. Materials Engineer - Extrusion

Beverly, MA

$108K - $163K/yr

Responsible for process design, development, and material selection to support new and improved ... Extrusion process and project engineering; ISO 9001, ISO 13485, and cGMP; DOE, SPC, FMEA, QSR, IQ ...

Medtronic

Sr. Materials Engineer - Extrusion

Beverly, MA · On-site

$108K - $163K/yr

Responsible for process design, development, and material selection to support new and improved ... Extrusion process and project engineering; ISO 9001, ISO 13485, and cGMP; DOE, SPC, FMEA, QSR, IQ ...

Medtronic

Sr. Materials Engineer - Extrusion

Beverly, MA

$108K - $163K/yr

Responsible for process design, development, and material selection to support new and improved ... Extrusion process and project engineering; ISO 9001, ISO 13485, and cGMP; DOE, SPC, FMEA, QSR, IQ ...

Mativ

Process Engineer I

Athens, GA · On-site

This role focuses on optimizing extrusion processes, troubleshooting equipment performance ... The engineer works closely with production, maintenance, quality, and engineering teams to ensure ...

Mativ Holdings, Inc.

Process Engineer I

Athens, GA · On-site

This role focuses on optimizing extrusion processes, troubleshooting equipment performance ... The engineer works closely with production, maintenance, quality, and engineering teams to ensure ...

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Extrusion Process Engineer information

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$49.5K

$92K

$142.5K

How much do extrusion process engineer jobs pay per year?

As of Jun 13, 2026, the average yearly pay for extrusion process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Extrusion Process Engineer, and why are they important?

To thrive as an Extrusion Process Engineer, you need a solid background in chemical, mechanical, or materials engineering, often supported by a relevant bachelor's degree and experience in manufacturing environments. Familiarity with extrusion machinery, process control systems, and tools like CAD software or Six Sigma methodologies is typically required. Strong analytical thinking, problem-solving skills, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing production efficiency, maintaining quality standards, and troubleshooting process issues in a dynamic manufacturing setting.

What does an Extrusion Process Engineer do?

An Extrusion Process Engineer is responsible for designing, optimizing, and overseeing manufacturing processes that shape materials, such as plastics or metals, through extrusion. They work to improve product quality, troubleshoot production issues, and ensure efficiency and safety in the extrusion process. These engineers collaborate with production teams, maintain equipment, and implement process improvements to meet production goals. Their expertise is essential in industries like plastics, automotive, and construction where precise material shaping is required.

What are some typical challenges faced by Extrusion Process Engineers, and how can they be addressed in a manufacturing environment?

Extrusion Process Engineers often encounter challenges related to maintaining consistent product quality, troubleshooting equipment issues, and optimizing process parameters to meet production targets. Variations in raw materials, equipment wear, and changes in environmental conditions can impact the extrusion process. Successful engineers proactively monitor process data, collaborate closely with operators and maintenance teams, and implement continuous improvement initiatives to minimize downtime and defects. Strong problem-solving skills and effective communication are essential to address these challenges and ensure efficient production.

Are process engineers in high demand?

Process engineers, including extrusion process engineers, are in high demand across manufacturing and industrial sectors due to their expertise in optimizing production processes. Strong skills in process improvement, automation, and quality control increase job prospects, especially in industries focused on efficiency and innovation.

What engineer makes $500,000 a year?

An extrusion process engineer typically does not earn $500,000 annually; such high salaries are more common in executive or specialized roles within engineering fields. Senior engineers with extensive experience, advanced skills, or leadership responsibilities may approach high six-figure incomes, but reaching $500,000 is rare for standard engineering positions. Compensation depends on industry, location, and company size.

What does an extrusion engineer do?

An extrusion process engineer designs, develops, and optimizes extrusion processes for manufacturing products from materials like plastics, metals, or ceramics. They analyze process parameters, troubleshoot issues, and ensure quality control, often using tools like CAD software and process monitoring systems. Their work involves collaboration with production teams to improve efficiency and product consistency.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level positions often require advanced degrees, certifications, and a strong track record of project management or technical expertise.

What is the difference between Extrusion Process Engineer vs Mechanical Process Engineer?

AspectExtrusion Process EngineerMechanical Process Engineer
CredentialsBachelor's in Mechanical, Manufacturing, or Industrial Engineering; certifications like Six SigmaBachelor's in Mechanical or Industrial Engineering; similar certifications
Work EnvironmentManufacturing plants, extrusion lines, production facilitiesFactories, manufacturing plants, equipment design environments
Industry UsagePlastic, metal, and rubber extrusion industriesVarious manufacturing sectors including automotive, aerospace, and consumer goods

Both roles focus on manufacturing processes, but the Extrusion Process Engineer specializes in extrusion techniques, while the Mechanical Process Engineer covers broader manufacturing processes. The extrusion engineer concentrates on optimizing extrusion lines, whereas the mechanical engineer may work on diverse production equipment and processes.

More about Extrusion Process Engineer jobs
What cities are hiring for Extrusion Process Engineer jobs? Cities with the most Extrusion Process Engineer job openings:
What states have the most Extrusion Process Engineer jobs? States with the most job openings for Extrusion Process Engineer jobs include:
What job categories do people searching Extrusion Process Engineer jobs look for? The top searched job categories for Extrusion Process Engineer jobs are:
Extrusion Process Engineer jobs near you
Infographic showing various Extrusion Process Engineer job openings in the United States as of June 2026, with employment types broken down into 1% Locum Tenens, 95% Full Time, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.
Extrusion Process Engineer

Extrusion Process Engineer

Griffin Associates

Opelika, AL

Other

Posted 7 days ago

Job description

GRIFFIN Recruiters
Job Openings >> Extrusion Process Engineer
Extrusion Process Engineer
Summary
Title: Extrusion Process Engineer ID: 1454 Location: Opelika, AL
More about this job >
Description

Process Engineer WITH Blown Film Extrusion Experience is Required
*Send Resume Today!

Requirements:
Location: Arab, AL
MUST Have Blown Film Extrusion Experience

A Bachelor's Degree in a relevant field (preferred).

5+ years of experience in blown film extrusion (highly preferred).

Strong mechanical and manufacturing process skills and experience.

Proven ability to support and lead Lean manufacturing activities.

Keen analytical skills and understanding of problem-solving techniques and tools.

Data-driven approach, coupled with discipline, objectivity, and meticulous attention to detail.

**Has Competitive Compensation Package
Responsibilities:

  1. Fast-paced environment Continuous improvement, evaluating and refining our blown film manufacturing processes to optimize performance, minimize waste, and elevate product quality.
  2. Develop and implement error proofing practices to prevent non-conformances and ensure consistent, high-quality output.
  3. Establish and maintain a system of standard operating conditions for all equipment, fostering process control and predictability.
  4. Leverage data analysis to identify trends, patterns, and opportunities for further optimization.
  5. Proactively tackle quality non-conformances by initiating preventive actions and providing technical expertise for incident investigation and corrective action.
  6. Contribute to a culture of collaboration, supporting and leading Lean manufacturing initiatives and training machine operators on new equipment and procedures.

Send Resume Today!

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About Griffin & Associates P.C.

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Griffin & Associates serves individuals and Privately held Businesses for all their tax, Business advisory, and Financial Planning service needs. As our clients’ most trusted advisor, We always serve our Clients’ best interests with utmost Integrity and Objectivity.

Industry

Accounting services

Company size

11 - 50 Employees

Headquarters location

Norcross, GA, US

Year founded

1982

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